SMT Placement System
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The Flexplacer's direct drive X- and Y-axis linear encoders control head travel and 100-percent touchless combined laser/vision centering on all components. The system accommodates up to 128 x 8-mm tape feeders in varying widths up to 56 mm, or up to 16 vibratory feeders for sticks and waffle trays together with feeder carts for “on-the-fly” quick-batch changeover. When production requirements expand, the field-upgradable MultiMode technology enables the customer to upgrade the system with MultiMode's high-speed rotary head to double system output. MultiTroniks, Warren, N.J.
Current Sense Relay
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The 7003-5193 current sense relay senses off-hook and other currents in telecom applications. It is capable of switching 50 V and 50 mA and has a low coil resistance (8 Ω) that reportedly yields a lower voltage drop than can be achieved through the LED junction of solid-state relays. The relay meets or exceeds worldwide safety and telecommunications standards, including ITU and Bellcore 1089 lightning surges and 7-KV ESD. Coto Technology, Providence, R.I.
Master Clock Oscillators
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The M103 series of low-voltage master clock oscillators features 2 ps rms phase jitter for timing applications at frequencies of up to 800 MHz in high-performance telecommunications and computer systems. The low voltage (3.3 V) PECL logic allows hardware engineers to meet demanding frequency-control specifications of state-of-the-art and first-generation products. The series features temperature stability, with 30 ppm variation from 0° to 70°C at frequencies up to 800 MHz. Micro Networks/Andersen Laboratories, Worcester, Mass.
Low Pass Filter Array
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The 0612 Low Pass Filter array provides four equivalent RCR T-filters with a dual common ground, resulting in the equivalent of eight resistors and four capacitors in one chip. Primary applications include signal filtering, EMI suppression, and mobile or cordless systems. It reportedly features the ability to filter four circuits with one package, providing distributed capacitance and shielded resistance. AVX Corp., a Kyocera Group Co., Myrtle Beach, S.C.
Encapsulation System
The 175 Encore Encapsulation System features a dual-chamber linear positive displacement pump. The system is used where high-accuracy and high-speed point-of-use material delivery is required for applications such as IC encapsulation (BGA dam and fill, COB glob top and underfill). The dual chambers allow material to be dispensed continuously when required. Dispensing and recharging occur simultaneously; when one chamber is dispensing, the other is recharging. MRSI, Chelmsford, Mass.
Bonding
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The Model 5200 PDI Bonder brings together the fluxing, bonding and testing processes for small LCDs within a single, integrated assembly system. Combining computer-controlled programmability, precision motion systems, pulsed-heat bonding with CHBT, and integrated testing capabilities, it is a suitable all-in-one systems solution for automating the attachment of LCDs to cell phones, cordless telephones, pagers or GPS systems. It is designed for operation in either in-line conveyorized or stand-alone production cell environments. MicroJoin, a Palomar Technologies Co., Poway, Calif.
Coating System
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The PCS-1010LM tabletop vacuum-deposition system features many of the capabilities of larger machines and is said to be user-friendly and designed for accurate, repeatable operation. Process monitoring is continuous, monomer pressure has closed-loop control and a visual display shows pre-programmed process parameters. The internal chamber fixture rotates, and the system reportedly can achieve deposition rates of up to 50 gm/hr. Parylene Coating Services Inc., Katy, Texas.
Epoxy Preforms
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Uni-forms epoxy preforms are designed to provide a simple method for sealing or potting electromechanical components. They are one-part epoxy resins that are solid at room temperature. When heated, they melt and cure, forming a consistent seal that protects components from dust, moisture, oil, flux, industrial cleaning solvents, conformal coatings and other contaminants. They come in a range of shapes, sizes and materials to accommodate diverse applications and can be dispensed at rates of 200 to 600 ppm. Multi-Seals Inc., Manchester, Conn.
Machine Vision System
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The CV-500 Series machine vision system has a built-in monitor and controller for detection and measurement capabilities. Its Easy Action System is designed to shorten setup time by reducing complex functions to simple commands with easy-to-use, context-sensitive pull-down menus. The system includes an integrated “one-touch” controller and a camera that measures 1.2″ square. Additional features include 24.5-million sub-pixel processing and measurement of OD, ID, pitch, gap and more. Keyence Corp. of America, Woodcliff Lake, N.J.
Termination Chip Arrays
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These new high-speed termination chip arrays reportedly feature a unique internal schematic design. They have been engineered to terminate lines with exacting impedance matching to provide a high level of field FPGA performance. Primarily used in instrumentation, communications and computer equipment industries, the arrays have been designed to assist with the termination of high-speed lines using both the LVDS and LVPECL I/O protocols. Bourns Inc., Riverside, Calif.
Converters
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The LPD301 series of 50- to 200-W DC-to-DC converters employs a topology similar to a standard forward converter, including special integrated magnetics to reduce component count over competing converter designs. The line reportedly offers efficiencies as high as 90 percent and provides total isolation of input, output and baseplate, with standard features including over-voltage and over-current protection, thermal shutdown and frequency synchronization. Powercube, a Natel Co., Chatsworth, Calif.
Software
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Version 3 of the Synergy 2000 Statistical Process Control software with Web-enabled process reporting is designed for mission-critical plant-computing environments that seek an enterprise-wide approach to quality management. The software includes facilities for real-time data collection, charting, monitoring, analysis, messaging and reporting across geographically distributed facilities. Zontec Inc., Cincinnati, Ohio.
Laser
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The Scimitar laser is a 100-W multimode and 20-W single-transverse mode pumped Q-switched 1-µm laser. It reportedly is suitable for micromachining, welding, cutting, ablating, drilling, laser marking, engraving, sintering and other machining needs where beam quality is a factor. The laser is shipped with green output and will output approximately 40 W of green light. Cutting Edge Optronics Inc., St. Charles, Mo.
Thermal Interface Materials
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The Thermflow T725 phase-change thermal interface materials are designed to provide low thermal resistance paths between semiconductor components and their heat sinks in demanding electronic products. This new thermal interface material reportedly has a low thermal impedance of 0.03° C-in2/W. It is inherently tacky to allow fast, accurate positioning without the thermal performance degradation typical of pressure-sensitive adhesives used on other phase-change thermal interface materials. Chomerics, a division of Parker Hannifin Corp., Woburn, Mass.
X-ray Inspection System
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CR Technology has introduced a high-speed AXI automated in-line X-ray system for nondestructive inspection of PCBs with BGAs. The system's inspection sensitivity reportedly makes it suitable for testing board configurations with limited visual or electrical access. Designed for a range of applications requiring X-ray capabilities, the system inspects and verifies hidden solder connections and other features on complex electronic assemblies. CR Technology, a subsidiary of Photon Dynamics, Aliso Viejo, Calif.
Test Cells
A new range of GTEM test cells offers an alternative to open-site and anechoic chamber testing for compliance with radiated electromagnetic compatibility standards. GTEM Lite is a self-contained test chamber for radiated EMC tests to 5 GHz (immunity) and 2 GHz (emissions). The new cells can be combined with test software to create a complete laboratory-based radiated EMC test system. The smaller cells (up to 550-mm septum height) in the Lite range are suitable for testing of small, battery-powered devices. Schaffner-MEB, Springfield, N.J.
Fume Extraction
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Even a small quantity of fumes from small fume-creating processes, such as small solder pots and soldering under vision systems, reportedly can be removed with the Micro Arm Kit. The jointed arm is flexible and can be twisted, turned and repositioned to locations under vision equipment or wherever needed. Its 2″ diameter capture area can be used for tip extraction, and the arm itself is manufactured of high-temperature, ESD-safe plastic. It is suitable for close soldering work and helps keep fumes from condensing on or fogging lenses on microscopes and vision equipment. Airidus, a division of OK International, Menlo Park, Calif.
Contract Services
OnQ Technology Inc. now offers solutions for all aspects of back-end packaging with the addition of CSP tape-and-reel, full engineering support for product drop testing, and lead scanning for all package types, including BGA and µBGA. Value-added tape-and-reel services include lead/mark inspection and conditioning, bake and dry pack, lead trim/form and custom applications. The company examines all aspects of the packaging operation to determine the package type and operations most suitable for each specific component. onQ Technology Inc., Austin, Texas.
Weld Control
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The STA-100A is the first of a new line of AC controls for large resistance-welding applications. It reportedly features an easy-to-program LCD screen and new hardware and software features, including linked chaining, successive and seam modes; 63 programmable schedules and heat-stepper screens; LCD keypad data entry; and optional mounting orientations. The equipment uses a combination of an LCD screen and separate keypad to eliminate the need to memorize special codes or follow LED indicators. Miyachi Corp., Monrovia, Calif.
Telecommunication Testing
Garwood Laboratories offers all aspects of telecommunication compliance testing to Bellcore GR-63-CORE (NEBS) for physical protection standards and GR-1089-CORE for EMC, surge standards and electrical safety. The services include pre-compliance; ESD testing; FCC-Part 15, 18 and 68 telecom; fire resistance (spread); earthquake and office vibration; airborne contaminants; UV resistance; EMC, ESD, emissions and immunity; consulting for telecom, EMC and product safety; and more. Garwood Laboratories Inc., Pico Rivera, Calif.
Surface Mount Adhesive
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The Chipbonder 3621 is a single-component epoxy adhesive designed to dispense cone-shaped dots at speeds up to 47,000 dots/hour with no stringing problems. Said to cure completely in 90 seconds at 150°C or in 3 minutes at 125°C, the product reportedly exhibits humidity resistance, green strength, moisture resistance and electrical performance to meet telecom and automotive specifications. It is suitable for use with both Fuji and Universal syringe-dispense equipment. Loctite Corp., Rocky Hill, Conn.
General-purpose Adhesive
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Tra-Bond 970-3 is a blue, general-purpose adhesive with a paste-like viscosity. This two-part epoxy system is designed to form durable bonds and reportedly has a typical lap shear strength of 5,000 psi. It can be cured for 48 hours at room temperature or as quickly as 2 hours at 70°C. Once cured, this flexible adhesive has a typical Shore-D hardness of 70. The material is said to resist water, weather, vapors, petroleum products, mild acids and alkalis, salt solutions, and other organic and inorganic compounds. Tra-Con Inc., a National Starch & Chemical Co., Bedford, Mass.
UV-curing System
The new aluminum I6P3 irradiator is a UV-curing system designed to eliminate the introduction of air and particulate matter into the process chamber. The microwave-powered UV lamps require air cooling to ensure operation and long life. Air is a simple option and is typically pulled or pushed via a blower through the lamp housing or irradiator. However, this cooling air can introduce particulate matter into the processing chamber, causing product defects. This product's irradiator with a custom light shield creates a curing system that addresses this problem by using a sealed air pathway. Fusion UV Systems Inc., Gaithersburg, Md.
Heat-pipe Assembly
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ACK Technology has designed a new series of micro-heat pipes for power rating up to 45 W. These thin, flexible pipes reportedly can channel heat away from the hot spot in a tight place to locations of larger heat-dissipating surface. They reportedly can maintain a temperature difference of 10°C or less between the temperatures of hot spot and the cold end. The operating principle is based on the phase change of the working fluid inside the pipe. Fluid is vaporized at the hot end, flows to the cold end and then is condensed. ACK Technology Inc., Buena Park, Calif.
Pressure-sensitive Adhesives
ARclear optically clear pressure-sensitive adhesives, which are an alternative to liquid adhesives, are designed to offer high-performance, defect-free bonding technology that does not require curing. They are available in either transfer adhesive or custom-coated film format to create new applications for optically clear products. Applications include consumer/telecom, computers, automotive, avionics and military, and more. Adhesives Research Inc., Glen Rock, Pa.
Schottky/MOSFET Single Die
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The SyncFET is an integrated titanium Schottky barrier diode with a vertical DMOS PowerTrench MOSFET in a monolithic die. It is said to offer advantages over single-package, multidie Schottky combinations. The FDS6982S reportedly combines a 12-mΩ low-side SyncFET and a 21-mΩ low-gate charge high-side MOSFET in a single SO-8 package, providing a single-package power solution for DC-DC converter designs up to 7 A. The FDS6680S is an 8.5-mΩ PowerTrench SyncFET in an SO-8 package. Fairchild Semiconductor, Sunnyvale, Calif.
Stepping Motors
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EADmotors' high-torque stepping motors are designed for applications with similar space restrictions as a standard motor but with increased power requirements. The NEMA size 17 (1.65-in. diameter) motor is available in 1.3-, 1.5- and 1.9-in. lengths and provides holding torques up to 58 oz-in. High-grade steel lamination construction reportedly offers low-core loss resulting in lower operating temperatures. The motors feature permanently lubricated ball bearings and low detent torque for microstepping performance. EADmotors, Eastern Air Devices Inc., Dover, N.H.
Light Shield
The Modular Light Shield and mounting system is designed for use with Fusion UV Systems' microwave-powered 6- or 10-in. UV lamps on web or for retrofit UV-curing applications. It is designed so that quartz plates, chill beds, adjustable focus bars, idler rollers and a variety of lamp configurations can be incorporated to meet specific needs. The system is available in a top- and/or bottom-cure model for curing on both sides of a web substrate, from 10- to 60-in. widths (wider options available). Fusion UV Systems Inc., Gaithersburg, Md.
Cleaners
This line of Continuous Aqueous Technology (CAT) cleaners washes, rinses and dries continuous stamped components, strip materials, wire, cable and loose pieces with a small footprint. Available as portable in-line, reel-to-reel and loose-piece cleaning systems, CAT machines employ an aqueous process that uses hot water spray impingement, or ultrasonic technologies, with an air-knife drying process. Products reportedly exit the machines dry and free of contaminants, oils, fines and stains. Bathys Technology Inc., York Haven, Pa.
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