Issue



Something’s Brewing


07/01/2007







Rohm and Haas Electronic Materials, Marlborough, MA


1. Outside Rohm and Haas Electronic Materials headquarters, from left to right, are Chris Platt, group publisher, AP; Jeremy Cole, manager, technical and marketing communications; Bob Collopy, digital media manager, AP; Françoise von Trapp, managing editor, AP ; Diane Donnelly, national sales manager, AP; Ken Gaglione, global marketing director; Gail Flower, editor-in-chief, AP; Suzanne Redding, global marketing strategy manager; Janet Okada, senior engineer, imaging R&D for advanced packaging; and Michael Toben, global R&D director.
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2. In the class 10,000 clean room, Okada diagrams the photolithography process used to image patterns for creating copper pillars and bumps.
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3. The Foothill Instruments spectrophotometer measures the thickness of the resist post-cure, and the software creates a 3D topographical image of the coating.
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4. Redding, Collopy, and Platt stroll down one of many halls lined with patents; a tribute to Rohm and Haas dedication to innovation.
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5. This state-of-the art high-purity building houses the manufacturing facilities for photo resist, developers, remover, and electroplating copper. The environment is virtually particle-free due to an air exchange and filtration system, and judicious monitoring.
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6. Collopy, von Trapp, Flower, Gaglione, and Redding listen as Norm Jessiman, manufacturing manager, explains how de-ionized (DI) water, conditioned in-house through an elaborate filtration system, is fed into the reaction tanks from the floor below.
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7. Stainless steel tanks like these are an important part of the process to prevent cross-contamination from the tank materials into the product.
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1. So close to Advanced Packaging’s offices, and such a nice day, we almost walked to Chomerics, located 2.6 miles away in Hudson, NH. From left to right: Platt; Craig Lazinsky, marketing communications manager; Percy Chinoy, Ph.D., new business development manager; Jonathan Bergin, product manager, thermal business unit; Gary L. Wood, global business unit manager, thermal products; Meredith Courtemanche, assistant editor, AP; and von Trapp.
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2. This coating line for making the Therm-A-Gap and ThermFlow products is similar to the type used to coat breakfast cereals.
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3. Joe Hanby loads the web press with a base liner - which could be a metalized ripstop nylon or an adhesive film, depending on the product being manufactured.
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4. The end of the line. Therm-A-Gap rolls, film side up, to protect the sticky side from contamination.
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5. Judy Andrews inspects final die-cut parts before packing them to ship. She performs the inspection in a mill room with filtered atmosphere.
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6. In the QC test lab, products are simulated-tested for deflection/compression, thermal impedence, and phase-change melting point.
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1. On May 11, 2007, as part of ZESTRON America building inauguration in Manassas, VA, founder Oskar Wack, Ph.D., and his son, Harald Wack, Ph.D., cut the ribbon at the official opening.
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2. Harald Wack conducts a plant tour where the product is stored systematically before shipping.
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3. Gail Flower thanks Umut Tosun, application technology manager at Zestron, for his articles on cleaning that appear in past issues. .
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4. ZESTRON America’s new facility reportedly features the world’s largest application technology center, and is said to have the most innovative cleaning process available.
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5.Flower, Harold Wack, and Platt celebrate the company’s continued success.
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6. Smooth jazz entertained the guests invited to be part of Zestron’s official building opening
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