Category Archives: FPDs and TFTs

The MRS Spring 2012 meeting opened today in Moscone West in San Francisco. Fifty-four technical symposia and 16 tutorials will run concurrently, with over 5,000 paid attendees from 50 countries, 3,100 oral papers, 1,700 posters, 130 exhibitors and 14,400 entries in the authors directory. This author list is comparable to the total MRS membership of over 15,000. Following the meeting, several sessions that will have been videotaped will be posted online at www.mrs.org/s12-video.

The opening day of this week-long meeting consisted of sixteen tutorial sessions related to specific symposia topics, and a light load of five technical symposia that were scheduled to get an early jump on the week. Tutorial topics included phase change materials, NV RAM, compound semiconductors for energy applications, and two sessions related to PV.

Additional presentation details can be found on the MRS Spring 2012 program page, http://www.mrs.org/s12-program/. A downloadable PDF version of the abstracts is promised soon for online access to the symposium contents. The underscored codes at the beginning of papers reviewed below refer to the symposium, session and paper number.

EE1.1 Phaedon Avouris of IBM Watson Research, one of the 2012 MRS Fellow appointees, opened the session on new functional nanocarbon devices to a packed SRO room with a high level look at how graphene and related materials will lend themselves to advanced devices. Among the impressive items waiting to be developed is an rf device capable of operation up to 1THz for airport radar imaging in foggy conditions. Wafer-scale epitaxial graphene is presently made by high temperature evaporation of Si atoms from SiC. Graphene superlattices can be fabricated which are 90% transparent in the visible range but provide 16dB shielding efficiency at microwave frequencies, making for some unique device functionality. One of the speed bumps on the road ahead is the dearth of ultra thin high-κ capacitor materials that are compatible with graphene.

J1.5 Leslie Jimison of Centre Microelectronique de Provence discussed the impact of molecular architecture on transport and device properties in organic electrochemical transistors. The system studied comprised PEDOT:TOS-PEG composites fabricated via vapor phase polymerization. Organic electrochemical transistors are designed for use in aqueous environments, making them well suited for biosensor applications. The addition of PEG does not degrade OECT modulation, nor does it affect the RC properties of the transition. Biocompatibility of PEDOT:TOS-PEG was successfully demonstrated.

J1.6 Robert Mueller of IMEC described a low cost lithographic process for patterning S/D bottom contacts for high mobility p-type pentacene organic TFTs using silver bottom contacts with channel length <10µm. A modified process flow was developed, as the standard flow is incompatible with Ag. The electrical properties were acceptable, demonstrating that Ag can be used as a low cost replacement for Au.

DD2.5 Mark Hersam of Northwestern U talked about several methods for processing monodispersed CNT and other nanomaterials for volume fabrication of functional inks. A chiral surfactant is used to segregate left from right handed tubes with density gradient ultracentrifugation (DGU). Similar methods are used to segregate metallic from semiconducting CNTs. Graphene can likewise be segregated using sonication followed by DGU. Converted to an ink, this material can print a transistor with fT of 8.7GHz after de-embedding, which is 1,000x faster than other organic transistors. DGU was also applied to 100nm Au particles with a 60nm silica shell for high yielding plasmonic nanoantennae. Pluronic and trionic surfactants have been shown to be effective replacements for ionic surfactants to effect separation in SWNT, MWNT and graphene. Pluronic dispersion of graphene oxide significantly reduces the biotoxicity of such materials. A graphene-titania ink was shown to exhibit enhanced photocatalytic reduction of CO2 to CH4. Current global demand for these materials is still in the range of kg/yr, but he foresees no scaling roadblocks to tons.

EE1.4 Ilhan Aksay of Princeton U described the use of functionalized graphene sheets (FGS) in several applications, starting from the perspective of the need for new functionality rather than interest in a fundamental study of graphene and its properties. Target applications include structural elements, sensors and energy sources. Silicone rubber doped with FGS changes its resistance up to 2.5x at 60% strain. The functionalized material is structurally far from pristine graphene, but it performs similarly to its pristine counterpart with respect to many properties. It has too many defects for function in a transistor, but has conductivity that can rival copper for interconnects. FGS added in small amounts (0.5wt%) to rubber increases the strength of rubber, and the strength increases with repeated elongation cycles. This effect is attributed to a distributed deformation phenomenon similar to strategies employed in biological systems such as sea shells. A self-assembled stack of alternating FGS and SnO2 layers has shown charging and discharging rates competitive with Li-ion batteries. In combination with self-assembled mesoporous silica, FGS has demonstrated supercapacitor properties >200F/g, with the mesoporous silica thought to provide a channel for intimate contact of the electrolyte with the FGS layers. In biosensors, FGS shows S/N 3-4 orders of magnitude greater than single layer graphene nanoelectrodes.

Moscone West felt quite crowded and busy all day, even though more than half of the symposium rooms have not yet been called into service. This was just a practice day for the full assault to come tomorrow.

 

April 9, 2012 — Optical display film revenues are declining in 2012, after a compound annual growth rate of 19% from 2009 to 2011, according to NPD DisplaySearch Q1’12 Quarterly Display Optical Film Report. Optical films are used in liquid crystal display (LCD) backlights. Revenues will decline from $4.5 billion in 2011 to $4.2 billion in 2012, due to a decline in the market for reflective polarizers. Prism and micro lens film markets will grow to $858 million and $331 million in revenue, respectively.

Reflective polarizers commanded a high price prior to 2009, due to a proprietary manufacturing technology. Panel makers have reduced backlight costs in recent years, at the expense of energy efficiency, by replacing reflective polarizers with diffusers and micro lens films.

Figure 2. Changes in revenue of prism and reflective polarizer for TFT LCD applications.

As light-emitting diode (LED) backlight technology evolved, panel makers trended toward fewer LEDs per panel, adding reflective polarizers to compensate for the lost performance, noted Jimmy Kim, senior analyst, NPD DisplaySearch. The trend will reverse again in 2012. LED prices have fallen so sharply during the past few years, with a CAGR of -50%, that it now seems beneficial for panel makers to use more LEDs rather than expensive reflective polarizers. Panel makers will remove reflective polarizers and compensate for the luminance loss by applying more 2-chip LED packages. Prism and micro lens film will be used as more cost-effective designs.

The NPD DisplaySearch Q4’11 Quarterly Display Optical Film Report suggests that prism revenue is expected to decrease again in 2014. In contrast, reflective polarizer revenue is expected to grow at the same time.

Changes in this trend seem to be related to the LED bar structure. With the evolution of the LED bar structure, there will continue to be a reduction in LEDs per set. However, there is discontinuity in the number of LEDs per set among different LED bar structures. When the LED structure is changed from a 2-bar (bottom or side) structure to a side 1-bar structure or a corner LED structure, there is a large change in the number of LEDs per set. For these structures, reflective polarizers may be required again to compensate for luminance loss.

The NPD DisplaySearch Quarterly Display Optical Film Report can be used by panel buyers, film makers and product planners interested in details of optical film technology and market dynamics. Polarizers, TAC, PVA, compensation film, surface treatment film, wide viewing angle film, prism sheets, micro-lens film, reflective polarizers, diffusers, and reflector film are covered in the report. The report covers technical evolutions, market forecast, capacity profiles, value chain relationships, as well as cost and price, for each of these film types. Access the Quarterly Display Optical Film Report

NPD DisplaySearch is a global market research and consulting firm specializing in the display supply chain, as well as the emerging photovoltaic/solar cell industries. For more information, visit http://www.displaysearch.com/.

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April 4, 2012 — The flat panel display (FPD) market’s growth is pushing next-generation display technologies forward, as profitability worsens for amorphous silicon (a-Si) thin film transistors (TFT). New core technologies are needed to improve the performance of TFTs.

Thin film transistor technologies include a-Si, low-temperature polysilicon (LTPS), organic, oxide, and others. Also read: Top 10 LCD manufacturing trends of 2012

Samsung Electronics signed a license on Oxide TFT-related technology, the transistor that achieved rapid development of technology between the last 5 years. Oxide TFT enables large-area and high-resolution displays, which can be applied in advanced products like no-glasses 3D TVs. The materials can be processed at room temperature, enabling flexible displays on a plastic substrate.

Figure. Oxide TFT applications. SOURCE: Displaybank, Oxide TFT Technology and Development Status Report.

Research and development (R&D) investments are being made by major display panel companies in Korea and Japan, with mass production in mind. Expect to see oxide TFT in LCDs, AMOLEDs, and e-paper displays.

Displaybank has issued a report on technology status and related companies’ development trends of the attention-attracting in the industry, Oxide TFT, covering its characteristics, structure and manufacturing process; applications in LCD, OLED, E-paper backplanes; oxide TFT-related companies in Korea, Japan, Taiwan, and the US; and key issues in the panel manufacturing process, device reliability, and new materials processing. Access the report at http://www.displaybank.com/_eng/research/report_view.html?id=804&cate=1.

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April 3, 2012 — Samsung Electronics Co. Ltd.’s share of unit shipments in the US liquid crystal diplay (LCD) market reached a record high in Q4 2011, shows the IHS iSuppli Television Systems Service.

Samsung just spun out its LCD Business into its own corporation, Samsung Display.

During the Q4 2011, Samsung shipped 23.6% of US LCD TVs, Samsung’s largest share on a quarterly basis ever. It extended its lead over second-place VIZIO Inc. to 8.2 percentage points, 2 more than Q3. A year prior, VIZIO led Samsung by 7.2 points. Samsung’s share gain came from its triumph in the price war, said Tom Morrod, senior analyst and head of TV Technology for IHS. “The company was able to offer a range of price-competitive sets with a rich choice of features that US consumers wanted. This allowed the company to outperform the competition during the all-important holiday selling season.”

On the whole, US LCD TV market shipments spiked in Q4 2011, rising by 30.7% compared to the third quarter, and closing out 2011 at 33.4 million units for the year, up 0.4% from 33.2 million in 2010. Overall average LCD TV prices in the fourth quarter fell to about $1,032, a $16 drop from the third quarter. Lower-than-expected demand and uncertainty about the US economic recovery had caused LCD shipments to fall going into the second quarter. However, aggressive pricing helped boost sales at the end of the year–the time when holiday sales typically peak.

Table. Q4 2011 US LCD TV top 5 brands, market share ranking (units shipped in thousands). SOURCE: IHS iSuppli March 2012.
Q4 2011 ranking Vendor Q4 2010 shipments Q4 2010 market share Q3 2011 shipments Q3 2011 percent share Q4 2011 shipments Q4 2011 market share Sequential percentage growth Annual percentage growth
1 Samsung 2100 19.8% 1505 18.9% 2461 23.6% 63.5% 17.2%
2 Vizio 2867 27.0% 1008 12.7% 1607 15.4% 59.4% -44.0%
3 LG Electronics 976 9.2% 781 9.8% 1290 12.4% 65.1% 32.1%
4 Sony 1049 9.9% 476 6.0% 832 8.0% 74.9% -20.7%
5 Toshiba 708 6.7% 725 9.1% 814 7.8% 12.3% 15.0%
  Others 2931 27.6% 3472 43.6% 3413 32.8% -1.7% 16.4%
  Total 10631 100% 7967 100% 10417 100% 30.7% -2.0%

Samsung’s offerings include LCD TVs with the same size and features, except for backlighting technology, for example. Samsung sells 2 LCD TV models that are identical in every way, except that one integrates the older cold-cathode fluorescent lamp (CCFL) backlighting while the other uses the newer and more expensive light-emitting diode (LED) technology.

Samsung may be positioned to further expand its lead over VIZIO in 2012 because of another factor separate from LCD-TV market dynamics. “The recent Free Trade Agreement between the United States and South Korea will remove tariffs imposed on Korean firms selling TVs in America,” Morrod said. “Because of this accord, Samsung and fellow South Korean brand LG Electronics are poised to increase their shipments in the United States this year.”

Read more in LED TV Continues to Grow in US TV Market at http://www.isuppli.com/Display-Materials-and-Systems/Pages/LED-TV-Continues-to-Grow-in-US-TV-Market.aspx

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April 2, 2012 — Samsung Electronics launched the Galaxy Tab 7.7 in 2012, a commercial high-volume tablet based on a medium-sized active-matrix organic light-emitting diode (AMOLED) display. AMOLED offers benefits in the weight, thickness, and battery life, but this comes at a higher material cost, says research firm Displaybank, part of IHS.

Though Galaxy Tab 7.7 uses a 7.7" screen, it supports 1280 x 800 resolution, the same as the Samsung’s 10.1" tablet. It is also the thinnest — 7.98mm — of the products released so far. The tablet’s battery capacity is 2100mAh, the highest among 7" products. And finally, it is the lightest — 335g — of products in its size group. These superlatives were achieved from adopting AMOLED for the display, but the accompanying increase in main material cost was inevitable.

Displaybank performed analyis on Samsung Electronics’ Galaxy Tab 7, Apple’s iPad 1 and 2, and other tablets, comparing these to the innovation, cost competitiveness, and supply chain of major components of Galaxy Tab 7.7 (see the table at top).

Access the report, Samsung Galaxy Tab 7.7 (GT-P6800) Structure and Cost Analysis, at http://www.displaybank.com/_eng/research/report_view.html?id=861&cate=1

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April 2, 2012Kyocera Corporation will expand its liquid crystal display (LCD) offering with the acquisition of LCD manufacturer Optrex Corporation, forming Kyocera Display Corporation.

Optrex was founded in 1976, providing small- and medium-size LCDs for automotive and industrial sectors. Optrex’s active matrix thin-film transistor (TFT) and monochrome graphic and character LCDs will join Kyocera’s active-matrix TFT 3.5-12.1” LCD panels, with resolutions from QVGA to SVGA. Optrex’s back-end modularization for displays will complement Kyocera’s Gen 3 front-end LCD fab for polysilicon and amorphous silicon (a-si) display panels. Optrex also brings touchscreen bonding capabilities to Kyocera’s resistive and capacitive touchscreen panels.

The news comes at the same time display giants Samsung and Sharp are making moves to bolster their market share in the overall display market as well: Samsung spun out its LCD Business into Samsung Display Co., and Sharp added Hon Hai as a partner to form Sharp Display Product.

Kyocera Display Corporation will serve automotive and industrial customers primarily, joining semiconductor, automotive, communications, and other components from the Kyocera Group’s 200+ companies.

Optrex America (Plymouth, MI) is now Kyocera Display America, Inc. Optrex Europe (Babenhausen, Germany) is now Kyocera Display Europe GmbH.

Learn more at www.kyocera-display.com. Kyocera Corporation (NYSE:KYO, TOKYO:6971) is the parent and global headquarters of the Kyocera Group.

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April 2, 2012 – BUSINESS WIRE — Samsung Electronics officially spun out its LCD Business as new corporation Samsung Display Co. Ltd, display panel technology and product maker. Donggun Park, EVP and head of the former LCD Business, will lead Samsung Display as CEO.

Samsung Display will begin operations after its incorporation registration tomorrow.

The former Samsung Electronics LCD Business recorded KRW 22.7 trillion (approximately USD20 billion) in annual revenue in 2011. It has 20,000 employees and 5 display production sites globally. The LCD Business operated for 21 years, starting as an R&D unit for Samsung Electronics in 1991.

At an inauguration ceremony, Samsung Display was encouraged to become the #1 global display manufacturer, by Park and about 350 employees in attendance. By unit sales, Samsung’s LCD Business was the second largest display maker behind LG Display. Samsung Display will “supply a wide variety of customized products,” Park said. The new corporate structure will allow Samsung Display to respond to rapidly changing market conditions, the company reports. IHS analysts say the change will boost Samsung Display’s short-term competitiveness, and may herald the long-term dominance of active-matrix organic light emitting diode (AMOLED) in display technology.

As its own corporation, Samsung Display can attract many more customers without concerns about competitors with Samsung Electronics. Conversely, Samsung Electronics can source panels from multiple suppliers, IHS notes.

Samsung Display Co. Ltd. provides display panel technologies and products for consumer, mobile, IT and industrial applications. For more information, visit www.samsungdisplay.com.

Hon Hai recently took a stake in Sharp’s Gen 10 display fab, which is expected to improve utilization rates for the display company, which lags behind Samsung and LG Display. Hon Hai’s partnership created a new subsidiary called Sharp Display Product.

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March 30, 2012 — Indium tin oxide (ITO) transparent electrodes are applied to the majority of display and touchscreen panels, as well as solar cells. As electronic devices with displays proliferate, as is the case with smartphones and media tablets, indium market prices are soaring, Displaybank reports. ITO electrodes are prone to cracking, which presents a problem for flexible displays.

Because of these challenges, researchers are developing alternatives to ITO based on graphene, metallic nano wires, conductivity polymers (PEDOT), transparent conductivity oxides (TCO), and carbon nanotubes (CNT). Corporations, universities, and research institutes around the world are fiercely competing to develop advanced technologies to dominate the market. Also read: Transparent conductors, ITO and alternatives

Displaybank Co., Ltd, issues an analysis report of key patents on next-generation transparent electrode technologies — PEDOT, CNT, Graphene, Metal, and TCO — to keep abreast of accelerated technology development competition of next generation transparent electrodes. Raw data were extracted from a total of 552 patents through close analysis and review on PCT patents that have been issued until October 2011. The report screened 490 patents relating to next-generation transparent electrodes, among the abstracted raw data. Displaybank has closely looked into status of Patent Applications per country, technology, and applicant for patent in the field of next generation transparent electrode, targeting 490 patents that have been carefully screened. Among 490 patents, Displaybank also selected 71 key patents and conducted an in-depth analysis of their technologies. Access reports at http://www.displaybank.com.

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March 28, 2012 — Strong competition in the TV market and low display panel orders have pushed Sharp’s Gen 10 display panel fab in Sakai, Japan, to low capacity utilization rates. Reuters reports that Sony, the original partner in the Gen 10 joint venture, will not make any further investments in the plant. Now Hon Hai/Foxconn will invest JPY 66.4 billion, (US$0.8 billion, a 46.5% share) as joint venture capital into Sharp, reports NPD Displaysearch.

The Gen 10 fab is now a subsidiary called Sharp Display Product. Shareholders will now be Sharp 46.5%, Hon Hai 46.5%, Sony 7%. Sharp and Foxconn will run the Gen 10 together as a company and Foxconn will equally share its capacity. Sharp will outsource more liquid crystal display (LCD) TV OEM assembly business to Foxconn. The relationship could improve economies of scale for both companies, bringing down costs.

NPD Displaysearch’s David Hsieh suggests that Sharp needs the support to both improve its financial situation and find a solution for its Gen 10 capacity. Hsieh says Hon Hai is also taking an important step to enlarge its LCD TV OEM business — especially in 40", 60", and 70" panels — and strengthen its position against Korean counterparts, especially Samsung and LG, in the worldwide TV market. Samsung and LG operate mainly in-house LCD panel production. Samsung and LG Electronics are the world’s No.1 and No.2 LCD TV brand with 18.8% and 12.1% shares in 2011, respectively, according to DisplaySearch reports. Meanwhile, LG Display and Samsung LCD accounted for 27.9% and 24% in large area TFT LCD shipment in 2011, respectively.

Sharp and Hon Hai partnered in July 2011 for LCD TV panel technology, with a license to Foxconn and its LCD affiliate Chimei Innolux, particularly in wide view angle and high transmittance processes. Sharp also planned to buy some mainstream 32" and above LCD TV panels from Chimei Innolux while it refocused its Gen 8 for high-end mobile PC panels, and Gen 10 for 60" and above ultra-high resolution panels. However, Sharp’s capacity utilization problems at the Gen 10, and the decreasing costs of larger panels, have dragged on Sharp’s financials.

Sharp’s Gen 10’s glass substrate input is about 35K/M in Q1 2012 and the major products are 40" (15%), 60" (44%) and 70" (41%) panels, which are not currently supplied by Hon Hai’s Chimei Innolux.

Foxconn is planning to make 9.5M LCD TVs in 2012: 8M for Sony and 1.5M for Sharp. Foxconn acquired Sony’s global LCD TV assembly lines a few years ago and provides manufacturing for Sony.

The alliance between Foxconn and Sharp also moves Sharp towards external customers, which could improve utilization rates. While past key customers Sony and Philips have sourced elsewhere, Sharp could gain Vizio and other new customers thanks to Foxconn.

Sharp may also license its “Sharp” brand to Foxconn, instead of or in addition to contract manufacturing, Foxconn may also design and sell its own products with the Sharp brand worldwide. Sharp could also transfer some advanced display manufacturing technologies to Foxconn: high resolution low temperature polysilicon (LTPS), oxide TFT, color filter, etc. Foxconn is currently building a Gen 6 LTPS fab in China for high resolution mobile phone panels, and may require more technical support.

The partnership could also impact Apple, as Foxconn is the largest system integrator iPads and iPhones, and Sharp is a major panel supplier for these devices. Also read: Apple tops semiconductor buyer list in 2011

Learn more in David Hsieh’s NPD DisplaySearch Blog at www.displaysearchblog.com.

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March 28, 2012 — Manz AG, production equipment supplier, won EUR40 million in contracts for flat-panel display (FPD) and lithium-ion (Li-ion) battery manufacturing tools in March. The company saw EUR33 million the prior month from this sector.

The FPD manufacturing tools were based on Manz’ technology platform for crystalline-silicon solar cell manufacturing. The March orders for equipment and systems to produce components for the FPD industry totaled EUR 32 million, with the rest springing from the lithium-ion battery sector.

Last month, Manz booked an individual order for FPD fab equipment worth EUR33 million. The company’s order backlog stands at over EUR104 million, with non-solar manufacturing sectors accounting for more than 90% of business. Transfering technology amongst manufacturing sectors dampens cyclical fluctuations in each individual market, said Dieter Manz, CEO of Manz.

Visit the company’s website at www.manz.com.

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