Category Archives: Flexible Displays

Applied Materials, Inc. today announced that Dr. Robert Visser has received a 2016 Special Recognition Award from the Society of Information Display, an industry organization comprised of the top scientists, engineers, corporate researchers and business people of the display field. The award is for his “pioneering research and commercialization of new display technologies related to OLEDs*, LCD* materials and barrier films, including encapsulation technologies for OLED and flexible displays.” Dr. Visser is senior director of advanced chemistry and materials for the Advanced Technology Group at Applied Materials, where he is responsible for creating business opportunities in new and adjacent markets related to displays and roll-to-roll barrier films, as well as developing novel chemistries for semiconductor manufacturing. 

“Robert contributed to turning the concept of flexible displays into a reality by helping establish the principles for successful encapsulation of highly sensitive devices, such as OLED displays,” said Dr. Om Nalamasu, senior vice president and CTO of Applied Materials. “Robert continues to be a critical source of insight and expertise on display materials, and I congratulate him on this well-deserved award.”

Dr. Visser’s work in the display industry spans more than three decades. Most recently at Applied, he helped the display group develop new thin-film encapsulation systems that enable the volume production of high-resolution, thin and lightweight flexible OLED displays for mobile products and TVs. He also works closely with the Roll-to-Roll Coating Products Division to design new equipment for depositing barrier films that can be used throughout the world for a wide variety of flexible packaging and labeling applications. 

Prior to joining Applied, Dr. Visser was CTO of Vitex Systems, where he led a multi-disciplinary team to demonstrate and refine multi-layer barrier technology for use in OLED displays. This work eventually became the basis on which many of today’s plastic, curved OLED displays are built. Dr. Visser began his career at Philips Research, where he led several research teams and helped create the PolyLED business serving as the group’s CEO and CTO. Under his leadership, the group launched one of the first OLED displays on the market in 2002. Also during this time he worked with other researchers and members of academia to make significant improvements in performance and yield of early OLED display manufacturing.

Dr. Visser holds a master’s degree in theoretical organic chemistry and physics, and a Ph.D. in physical and organic chemistry, both from Leiden University, Netherlands. He has numerous patents and publications to his name.

With the growing popularity of the Samsung Galaxy Edge series and the Apple Watch, display manufacturers are expanding their production capacity of flexible active-matrix organic light-emitting diode (AMOLED) displays. While comprising just 2 percent of all AMOLED panel shipments in 2014, the share of flexible AMOLED panels rose to 20 percent of the total AMOLED display market in 2015, reaching 57 million units, according to IHS Inc., a global source of critical informational and insight.

The unit-shipment share of flexible AMOLED is expected to grow to 40 percent of total AMOLED panel shipments in 2020. Rigid AMOLED panel shipments, by comparison grew 30 percent to reach 233 million units in 2015. Production capacity for flexible AMOLED panels is expected to exceed 1.5 million square meters (24 percent of total AMOLED display production capacity area) in 2016,

“As the demand for flexible AMOLED rises dramatically, display manufacturers are aggressively investing in flexible AMOLED, including the latest foldable and rollable displays,” said Jerry Kang, principal analyst of display research for IHS Technology. “In fact, the growth rate for flexible AMOLED panels is expected to be much higher than for rigid AMOLED panels beginning in 2016.

According to the IHS OLED Technology, Strategy & Market Report, Samsung Display lowered its manufacturing cost for rigid AMOLED panels, to compete with low temperature polysilicon (LTPS) liquid crystal displays (LCDs). Samsung Display’s primacy in the rigid AMOLED market, is now leading other panel makers to skip production of rigid AMOLED displays entirely and proceed directly to flexible AMOLED production.

“Manufacturers feel it’s already too late to compete in the rigid AMOLED market, where Samsung Display is already so far ahead,” said Kang. “Furthermore, a growing number of smartphone manufacturers, including Apple, are looking to thinner and lighter flexible AMOLED displays to differentiate their products, which is leading even more panel makers to rapidly shift their business focus to flexible AMOLED.”

AMOLED_Production_Chart

Over 600 electronics professionals are expected to attend the 15th annual Flexible and Printed Electronics Conference and Exhibition (2016FLEX) at the Monterey Marriott February 29-March 3.  The event is organized by FlexTech, a SEMI Strategic Association Partner.  2016FLEX features market and technical presentations, short courses, poster sessions, exhibits and networking, focused on flexible, printed, hybrid devices, including new materials, processes, equipment, devices and products.

The Technical Conference will highlight over 120 presentations selected from U.S. and international submittals. Application experts will cover health monitors, asset monitors, advanced sensors, displays, advanced lighting, energy harvesting, and communications products, from organizations, including AU Optronics, Eastman Kodak, Flex International, GE, IBM Research, Interlink Electronics, PARC, SRI, Stanford, U.S. Department of Defense (DoD), and many more.

Manufacturing and materials experts will cover popular topics include integration of ICs on flexible, stretchable substrates, barrier coatings for components, OLED developments, biometric collection and analysis, power generation, roll-to-roll coating, testing and reliability measurement devices and new materials for interconnections.  2016FLEX includes presentations from American Semiconductor, Applied Materials, DuPont, ENrG, Sun-Tec, SmartKem, and many more.

The conference begins Monday, February 29 with five, three-hour Short Courses:

  • Introducing Printed Electronics – All the Basics and More!
  • Technology-Readiness Level (TRL) and Manufacturing Readiness Levels  (MRL) Assessment: Assessing DoD’s products and processes; also insight about how to move from level to level
  • Flexible Hybrid Electronics
  • Fusion of Fashion and Function: Textiles as a Platform
  • 3D Printing on Plastics – Developments & Trends

FlexTech will present the 2016 FLEXI awards to leaders in the flexible hybrid electronics community at the Industry Dinner on Wednesday, March 2.  Awards are given to the Most Innovative Product, Most Significant R&D Activity, Leadership in Education, and Industry Leadership, a new category this year for individuals who have contributed their talents and time in growing the sector.  Student poster awards will also be presented.

2016FLEX is also the first event that NextFlex, America’s Flexible Hybrid Electronics Manufacturing Institute, is participating in.  NextFlex will give an update during the Roadmap Session and have official meetings with its technology working groups.

For more information or to arrange for interviews before or during the event, please contact Heidi Hoffman, FlexTech at 408.943.7954, or at [email protected].  To register, visit 2016FLEX.com.

The ongoing issue of liquid crystal display (LCD) oversupply — exacerbated by China’s aggressive investment in production capacity as well as high fab utilization — will continue well into 2016. The supply of large-area LCD is expected to be 14 percent greater than demand in 2016, up from 12 percent in 2015, according to IHS Inc. (NYSE: IHS), a global source of critical informational and insight.

Chinese LCD suppliers are maintaining high manufacturing targets and expanding capacity, partly thanks to Chinese government subsidies for startup and infrastructure costs. On the other hand, LCD TV demand, particularly in Russia, Brazil and other emerging countries, has not grown as expected, because of currency depreciation and slow economic recovery.

“Panel prices have declined to the degree where the break-even point for manufacturers was reached in the fourth quarter of 2015,” said Yoshio Tamura, displays director for IHS Technology. “Due to declining value of currencies in emerging countries, demand for higher priced LCD TVs will not rebound in 2016. Even so, Chinese panel makers are not planning to lower fab utilization anytime soon to expand market share, which means large-area LCD manufacturers will be in the red in 2016.”

Chinese LCD suppliers are expected to adjust fab utilization in the middle of 2016, according to the IHS Display Supply Demand & Equipment Tracker, and LCD oversupply will be eased in the second half of 2017. “If Chinese manufacturers don’t lower their fab utilization within 2016, there will be an even greater negative impact on global LCD suppliers’ profit margins,” Tamura said.

By Heidi Hoffman, FlexTech Alliance, a SEMI Strategic Alliance Partner

Flexible and printed electronics applications are becoming real. Forecasters are predicting a nearly $30 billion market for internet-connected devices in a combined industry and consumer sector.  Of those, healthcare is the strongest flexible, hybrid electronics (FHE) segment, where performance is of the highest value and reliability is life-and-death critical.  The savings to be realized from these devices and more successful self-treatment will potentially in part make up for the shortages in doctors, nurses and care-givers as people live much longer lives and encounter more health problems than before.

Demand is high for increasing the manufacturability of all of these products — lowering the per unit price and increasing value to the customer– and is the reason the U.S. Government is putting its muscle (and funds) into advanced manufacturing of FHE with NextFlex – America’s Flexible Hybrid Electronics Manufacturing Institute.

NextFlex was announced last August, and has since released its first project call asking for proposals on advanced manufacturing methodologies for health monitoring and structural health monitoring.  The products will incorporate a hybrid approach where commercial-off-the-shelf signal processing electronics are integrated onto the flexible substrate that allows for the fabrication of fully functional, mechanically flexible, sensor systems. The intelligence on small, flexible silicon can be incorporated onto flexible substrates for more conformable electronics and eliminate big, bulky, boxy electronics that are far from comfortably worn.

Over 70 organizations submitted pre-proposals to NextFlex with a wide range of projects designed to advance FHE manufacturing know-how.  Much of the work in sight will be presented at the NextFlex/FlexTech/SEMI event ─ 2016FLEX ─ designed to survey recent developments in printed electronics and hear how FHE is developing cost effective solutions for manufacturing advanced products and systems. Specific development programs will be discussed on how and when FHE can and should be used in a variety of commercial and military applications.  The 2016 FLEX technical conference will also feature presentations on the current state of FHE from a manufacturing perspective, including methods for integrating electronics with sensors onto flexible substrates.

Read more about 2016FLEX at www.2016FLEX.com.  The event brings together 600+ of the industry’s technology leaders to present and explore the latest products, processes, materials and equipment in the flexible and printed electronics ecosystem.

LG is showcasing a handful of futuristic concepts at CES 2016 this week, including an 18 inch prototype of an OLED display that can roll up like a newspaper.

Source: LG

Source: LG

The display has a high-definition resolution of 1200×810 with almost one million mega-pixels and can be rolled up to a radius of 3cm without affecting the function.

OLED screens are composed of LEDs that emit their own light from the lit pixels, conversely to older LCD technology which relies on a backlight to illuminate the display. Many phones such as those produced by Samsung already use OLED panels, but they have so far been entirely inflexible.

LG’s new technology paves the way for smaller electronic devices that can bend – like phones – but LG claims it can be scaled up to the size of a 50 inch television.

The company said the new screens were mounted on a “high molecular substance-based polyimide film” that served as the back plate for the rollable panel. The polyimide film reduces the thickness of the panel which helps to “significantly improve” its flexibility.

The screen is currently just a prototype and can only be rolled up in one direction. It is also quite delicate and can be damaged easily resulting in dead pixels appearing on the display.

LG Display’s KJ Kim said that in the future consumers will be able to roll up their television sets when not in use, although he gave no release date for the new technology.

The display was shown at the Consumer Electronics Show (CES) in Las Vegas along with a number of other exhibitors such as Samsung who have demonstrated a smart fridge and a television that can act as a wireless hub for the Internet of Things.

Gary Shapiro, one of the organizers of CES, said: “We are in the middle of a revolutionary wave of innovation where game-changing ideas are springing up from small companies and entrepreneurs all over the world.”

A new method for building “drawbridges” between metal nanoparticles may allow electronics makers to build full-color displays using light-scattering nanoparticles that are similar to the gold materials that medieval artisans used to create red stained-glass.

“Wouldn’t it be interesting if we could create stained-glass windows that changed colors at the flip of a switch?” said Christy Landes, associate professor of chemistry at Rice and the lead researcher on a new study about the drawbridge method that appears this week in the open-access journal Science Advances.

The research by Landes and other experts at Rice University’s Smalley-Curl Institute could allow engineers to use standard electrical switching techniques to construct color displays from pairs of nanoparticles that scatter different colors of light.

For centuries, stained-glass makers have tapped the light-scattering properties of tiny gold nanoparticles to produce glass with rich red tones. Similar types of materials could increasingly find use in modern electronics as manufacturers work to make smaller, faster and more energy-efficient components that operate at optical frequencies.

Though metal nanoparticles scatter bright light, researchers have found it difficult to coax them to produce dramatically different colors, Landes said.

Rice’s new drawbridge method for color switching incorporates metal nanoparticles that absorb light energy and convert it into plasmons, waves of electrons that flow like a fluid across a particle’s surface. Each plasmon scatters and absorbs a characteristic frequency of light, and even minor changes in the wave-like sloshing of a plasmon shift that frequency. The greater the change in plasmonic frequency, the greater the difference between the colors observed.

“Engineers hoping to make a display from optically active nanoparticles need to be able to switch the color,” Landes said. “That type of switching has proven very difficult to achieve with nanoparticles. People have achieved moderate success using various plasmon-coupling schemes in particle assemblies. What we’ve shown though is variation of the coupling mechanism itself, which can be used to produce huge color changes both rapidly and reversibly.”

To demonstrate the method, Landes and study lead author Chad Byers, a graduate student in her lab, anchored pairs of gold nanoparticles to a glass surface covered with indium tin oxide (ITO), the same conductor that’s used in many smartphone screens. By sealing the particles in a chamber filled with a saltwater electrolyte and a silver electrode, Byers and Landes were able form a device with a complete circuit. They then showed they could apply a small voltage to the ITO to electroplate silver onto the surface of the gold particles. In that process, the particles were first coated with a thin layer of silver chloride. By later applying a negative voltage, the researchers caused a conductive silver “drawbridge” to form. Reversing the voltage caused the bridge to withdraw.

“The great thing about these chemical bridges is that we can create and eliminate them simply by applying or reversing a voltage,” Landes said. “This is the first method yet demonstrated to produce dramatic, reversible color changes for devices built from light-activated nanoparticles.”

Byers said his research into the plasmonic behavior of gold dimers began about two years ago.

“We were pursuing the idea that we could make significant changes in optical properties of individual particles simply by altering charge density,” he said. “Theory predicts that colors can be changed just by adding or removing electrons, and we wanted to see if we could do that reversibly, simply by turning a voltage on or off.”

The experiments worked. The color shift was observed and reversible, but the change in the color was minute.

“It wasn’t going to get anybody excited about any sort of switchable display applications,” Landes said.

But she and Byers also noticed that their results differed from the theoretical predictions.

Landes said that was because the predictions were based upon using an inert electrode made of a metal like palladium that isn’t subject to oxidation. But silver is not inert. It reacts easily with oxygen in air or water to form a coat of unsightly silver oxide. This oxidizing layer can also form from silver chloride, and Landes said that is what was occurring when the silver counter electrode was used in Byers’ first experiments.

“It was an imperfection that was throwing off our results, but rather than run away from it, we decided to use it to our advantage,” Landes said.

Rice plasmonics pioneer and study co-author Naomi Halas, director of the Smalley-Curl Institute, said the new research shows how plasmonic components could be used to produce electronically switchable color-displays.

“Gold nanoparticles are particularly attractive for display purposes,” said Halas, Rice’s Stanley C. Moore Professor of Electrical and Computer Engineering and professor of chemistry, bioengineering, physics and astronomy, and materials science and nanoengineering. “Depending upon their shape, they can produce a variety of specific colors. They are also extremely stable, and even though gold is expensive, very little is needed to produce an extremely bright color.”

In designing, testing and analyzing the follow-up experiments on dimers, Landes and Byers engaged with a brain trust of Rice plasmonics experts that included Halas, physicist and engineer Peter Nordlander, chemist Stephan Link, materials scientist Emilie Ringe and their students, as well as Paul Mulvaney of the University of Melbourne in Australia.

Together, the team confirmed the composition and spacing of the dimers and showed how metal drawbridges could be used to induce large color shifts based on voltage inputs.

Nordlander and Hui Zhang, the two theorists in the group, examined the device’s “plasmonic coupling,” the interacting dance that plasmons engage in when they are in close contact. For instance, plasmonic dimers are known to act as light-activated capacitors, and prior research has shown that connecting dimers with nanowire bridges brings about a new state of resonance known as a “charge-transfer plasmon,” which has its own distinct optical signature.

“The electrochemical bridging of the interparticle gap enables a fully reversible transition between two plasmonic coupling regimes, one capacitive and the other conductive,” Nordlander said. “The shift between these regimes is evident from the dynamic evolution of the charge transfer plasmon.”

Halas said the method provides plasmonic researchers with a valuable tool for precisely controlling the gaps between dimers and other multiparticle plasmonic configurations.

“In an applied sense, gap control is important for the development of active plasmonic devices like switches and modulators, but it is also an important tool for basic scientists who are conducting curiosity-driven research in the emerging field of quantum plasmonics.”

Engineers at Oregon State University have made a fundamental breakthrough in understanding the physics of photonic “sintering,” which could lead to many new advances in solar cells, flexible electronics, various types of sensors and other high-tech products printed onto something as simple as a sheet of paper or plastic.

Sintering is the fusing of nanoparticles to form a solid, functional thin-film that can be used for many purposes, and the process could have considerable value for new technologies.

Photonic sintering has the possible advantage of higher speed and lower cost, compared to other technologies for nanoparticle sintering.

In the new research, OSU experts discovered that previous approaches to understand and control photonic sintering had been based on a flawed view of the basic physics involved, which had led to a gross overestimation of product quality and process efficiency.

Based on the new perspective of this process, which has been outlined in Nature Scientific Reports, researchers now believe they can create high quality products at much lower temperatures, at least twice as fast and with 10 times more energy efficiency.

Removing constraints on production temperatures, speed and cost, the researchers say, should allow the creation of many new high-tech products printed onto substrates as cheap as paper or plastic wrap.

“Photonic sintering is one way to deposit nanoparticles in a controlled way and then join them together, and it’s been of significant interest,” said Rajiv Malhotra, an assistant professor of mechanical engineering in the OSU College of Engineering. “Until now, however, we didn’t really understand the underlying physics of what was going on. It was thought, for instance, that temperature change and the degree of fusion weren’t related – but in fact that matters a lot.”

With the concepts outlined in the new study, the door is open to precise control of temperature with smaller nanoparticle sizes. This allows increased speed of the process and high quality production at temperatures at least two times lower than before. An inherent “self-damping” effect was identified that has a major impact on obtaining the desired quality of the finished film.

“Lower temperature is a real key,” Malhotra said. “To lower costs, we want to print these nanotech products on things like paper and plastic, which would burn or melt at higher temperatures. We now know that is possible, and how to do it. We should be able to create production processes that are both fast and cheap, without a loss of quality.”

Products that could evolve from the research, Malhotra said, include solar cells, gas sensors, radiofrequency identification tags, and a wide range of flexible electronics. Wearable biomedical sensors could emerge, along with new sensing devices for environmental applications.

In this technology, light from a xenon lamp can be broadcast over comparatively large areas to fuse nanoparticles into functional thin films, much faster than with conventional thermal methods. It should be possible to scale up the process to large manufacturing levels for industrial use.

This advance was made possible by a four-year, $1.5 million National Science Foundation Scalable Nanomanufacturing Grant, which focuses on transcending the scientific barriers to industry-level production of nanomaterials. Collaborators at OSU include Chih-hung Chang, Alan Wang and Greg Herman.

OSU researchers will work with two manufacturers in private industry to create a proof-of-concept facility in the laboratory, as the next step in bringing this technology toward commercial production.

Year-over-year large-area display shipments are forecast to fall 5 percent, reaching 682 million units in 2015. This decline in unit shipments will be offset by an increase in large area thin-film transistor (TFT) liquid crystal display (LCD) shipment area, which is expected to grow 5 percent this year, according to IHS Inc., the global source of critical information and insight.

In addition to global currency issues that resulted in higher import prices for displays in most regions, slowing demand for information technology (IT) panels is driving down total unit shipments of large area TFT LCD displays. Combined year-over-year unit shipments for tablets, notebook PC and PC monitors will decline 12 percent. At the same time, TFT LCD TV panel unit shipments will increase by just 7 percent this year.

Similar to the unit-shipment trend, combined shipment area for displays used in PCs, notebooks and tablets is expected to decline 10 percent in 2015; however, year-over-year area shipments of TV panels is forecast to grow 9 percent this year. Increasing TV panel area shipment is leading to growth in the overall TFT LCD panel market, because TV displays comprise the vast majority (78 percent) of total panel area, according to the latest IHS Large Area Display Market Tracker

“Maintaining television panel production is the most important factor in maintaining the display industry’s fab utilization,” said Yoonsung Chung, director of large area display research for IHS Technology. “Chinese panel manufacturers have focused on increasing Gen 8 fabs for some time now. To consume this added capacity, TV panel makers must produce more panels, which means the industry could end up adding excess panels to inventory, leading to sharp TV panel price erosion in the second half of this year.”

Although the average selling price (ASP) for TV panels has already dropped dramatically, as inventory issues remain, prices will likely continue to decline in the coming year. “Panel price erosion will lower the cost of 55-inch-and-larger TVs, which could end up stimulating consumer demand for larger televisions,” Chung said.

By Sue Davis, Director of Business Development & Senior Analyst, Techcet

IDTechEx Printed Electronics USA 2015, held in Santa Clara, CA Nov 18-19, is one mega conference with 8 co-located tracks ranging from sensor technology & wearables to IoT, energy harvesting & storage to electric vehicles, 3D printing and graphene. IDTechEx completely occupied the Santa Clara Convention Center; throughout the day attendees and exhibitors commented the attendance was indeed up over prior years. To the dismay of some late arrivals, parking spaces were at a premium.

A venue with >200 exhibitors showcasing new technologies and applications connected conference attendees with equipment and materials suppliers, OEMs, end users, research institutes and academia.

Raghu Das, CEO of IDTechEx, kicked off the conference by sharing a key trends including:

  • Structural electronics are here now!
  • The Fashion industry is converging with technology (and evidenced by a number of exhibitors from this sector)
  • Stretchable electronics R&D has ramped significantly in the last 12 months
  • Printed and flexible electronics manufacturing is becoming center stage

Dr. Mounir Zok, a keynote speaker and biomedical engineering specialist for the US Olympic committee started his talk with a quote: “The blink of an eye dictates gold vs no medal.” He emphasized that technology is a key enabler to continually improve sports performance.

I had the opportunity to meet with several exhibitors:

  • Keith McMillen, founder and CEO of BeBop Sensors and avid musician, shared his journey of developing cylindrical sensors to analyze a violinist’s bow movement led to utilizing this technology for the Internet of Things and the founding of BeBop Sensors. Smart fabric is the core for Bebop’s sensor platform.
  • Dream car in every facet; aesthetics, functionality and environment understates the design of the Blade Keith Czinger, CEO and Founder of Divergent, discussed the foundation for Blade’s development was deeply rooted in reducing environmental impact while ensuring high performance.
  • Printed Circuit Boards (PCBs) – manufactured via additive 3D printing technology vs. conventional processing labor, material and time intensive processes was demonstrated at NanoDimesion’s booth. Simon Fried, CMO and Co-Founder of NanoDimension discussed the benefit of 3D printed circuit boards (prototyping in hours vs weeks, design flexibility, process repeatability, …). In addition to development the 3D printers, NanoDimension has developed a line of specialty inks.

Another show highlight was Demonstration Street, a dedicated area on the show floor for product demonstrations in various stages of development – prototype to commercialization- featured printed flexible displays including posters, e-readers, audio paper, interactive games, OLED displays, electronics in fabrics, interactive printed controls and menus, printed RFID and more.

Stay tuned: Day 2 promises to be equally exciting! The main challenge is navigating IDTechEx to see all the great technology.