Category Archives: LED Manufacturing

In either a cautious or a more aggressive scenario, LED applications will certainly be the key drivers for the bulk GaN market, according to Yole Développement.

There is no doubt that LED technology will take market share over the traditional lamp and tube business. The recent announcements from LED makers (> 150 lm/W now in production) are proving that the performance roadmap is in line with expectations: LED does as well and even better than traditional bulbs and tubes.

Native bulk GaN emerges as an alternative to sapphire or silicon, allowing further improvement of LED performance. Despite potential performance benefits for UHB-LEDs, massive adoption of GaN wafers remains hypothetical. Taking into account the historical price reductions of bulk GaN substrates, a base scenario outlines where the GaN on GaN LEDs will be limited only to niche markets.

“If the GaN industry succeeds in replying to the cost pressure from LED makers and the price of four inch GaN wafers falls below the breakeven price, a more significant adoption could be forecast. We see an about three times difference in terms of market volume for LED manufacturing between the two scenarios,” explains Dr Hong Lin, Market & Technology Analyst, Compound Semiconductors, at Yole Développement.

The demand of GaN substrates for LD applications will probably decrease below 20k TIE/yr threshold in the coming years.

Blu-ray applications now represent the largest market for blue LD applications. This market will increase in the short term with the arrival of the new generation game stations. However, Yole Développement believes that this growth will not persist, as more and more people will play games and watch movies online instead.

Despite the recent rapid development of blue and green laser diodes, Yole Développement sees two scenarios for the adoption of GaN based laser diodes for the emerging projector market. The price of LDs is the essential factor to consider.

Combining all applications, the demand for two inch GaN substrates will be more than two times higher in the aggressive scenario than in the base scenario. In the best case, the demand would keep relatively stable until 2020.

In R&D, non-polar and semi polar substrates have been proposed for LD manufacturing. In principle, the semi polar approach seems to be the most promising in terms of device performance. In practice, c-plane based devices still have better performance.

More than 85% commercial GaN wafers are produced by HVPE, dominated by Japanese companies.

Today, essentially all commercial GaN wafers are produced by HVPE, but the details of the growth process and separation techniques vary from company to company – for example, ammonothermal growth at Mitsubishi Chemical, and the new acidic ammonothermeral method at Soraa. Na-flux LPE growth seems promising, but Yole Développement’s analysts have not yet seen many GaN devices based on those substrates. It will take some time to convince the device producers.

Non-polar and semi polar substrates have attracted significant attention. However, the substrate size is still very small and unsuitable for mass production.

As of today, the GaN substrates market is currently heavily concentrated with 87 percent held by Japanese companies. Non-Japanese players are currently in small volume production or in R&D stage, too early to challenge the market leaders. Without exception, Japan will continue to dominate the Bulk/FS GaN market for the coming years.

LED GaN1

GaN substrates worldwide players (Yole Développement, November 2013)

Bulk GaN substrates for power electronics applications, a very challenging mission.

The GaN power device industry probably generated less than $2.5M in revenues in 2012. However, overall GaN activity has generated extra revenues as R&D contracts, qualification tests, and sampling for qualified customers was extremely buoyant. 16 out of 20 established power electronics companies are involved or will be involved in the GaN power industry.

Among the numerous substrates proposed for GaN power devices, bulk GaN solution is definitely beneficial to the device performance. However, Yole Développement remains quite pessimistic that bulk GaN could widely penetrate the power electronics segment unless 4” bulk GaN wafers can be in the $1,500 range by 2020.

The main reason is that, GaN power devices are positioned as a cost-effective solution, between incumbent Silicon and the ramping-up SiC technologies. If the $1,500 cost cannot be reached, then Yole Développement assumes no bulk GaN substrate will penetrate this market.

One problem in developing more efficient organic LED light bulbs and displays for TVs and phones is that much of the light is polarized in one direction and thus trapped within the light-emitting diode, or LED. University of Utah physicists believe they have solved the problem by creating a new organic molecule that is shaped like rotelle – wagon-wheel pasta – rather than spaghetti.

The rotelle-shaped molecule – known as a “pi-conjugated spoked-wheel macrocycle” – acts the opposite of polarizing sunglasses, which screen out glare reflected off water and other surfaces and allow only direct sunlight to enter the eyes.

The new study showed wagon-wheel molecules emit light randomly in all directions – a necessary feature for a more efficient OLED, or organic LED. Existing OLEDs now in some smart phones and TVs use spaghetti-shaped polymers – chains of repeating molecular units – that emit only polarized light.

“This work shows it is possible to scramble the polarization of light from OLEDs and thereby build displays where light doesn’t get trapped inside the OLED,” says University of Utah physicist John Lupton, lead author of a study of the spoked-wheel-shaped molecules published online Sunday, Sept. 29 in the journal Nature Chemistry.

“We made a molecule that is perfectly symmetrical, and that makes the light it generates perfectly random,” he adds. “It can generate light more efficiently because it is scrambling the polarization. That holds promise for future OLEDs that would use less electricity and thus increase battery life for phones, and for OLED light bulbs that are more efficient and cheaper to operate.”

Lupton emphasizes the study is basic science, and new OLEDs based on the rotelle-shaped molecules are “quite a way down the road.”

He says OLEDs now are used in smart phones, particularly the Samsung Galaxy series; in pricey new super-thin TVs being introduced by Sony, Samsung, LG and others; and in lighting.

“OLEDs in smart phones have caught on because they are somewhat more efficient than conventional liquid-crystal displays like those used in the iPhone,” he says. “That means longer battery life. Samsung has already demonstrated flexible, full-color OLED displays for future roll-up smart phones.” Lupton says smart phones could produce light more efficiently using molecules that don’t trap as much light.

The large rotelle-shaped molecules also can “catch” other molecules and thus would make effective biological sensors; they also have potential use in solar cells and switches, he adds.

The study was funded by the Volkswagen Foundation, the German Chemical Industry Fund, the David and Lucille Packard Foundation and the European Research Council.

Lupton is a research professor of physics and astronomy at the University of Utah and also on the faculty of the University of Regensburg, Germany. He conducted the study with Utah physics graduate student Alexander Thiessen; Sigurd Höger, Vikas Aggarwal, Alissa Idelson, Daniel Kalle and Stefan-S. Jester of the University of Bonn; and Dominik Würsch, Thomas Stangl, Florian Steiner and Jan Vogelsang of the University of Regensburg.

Freeing Trapped Light

While conventional LEDs use silicon semiconductors, OLEDs in some of the latest cell phones and TVs are made with “pi-conjugated polymers,” which are plastic-like, organic semiconductors made of a chain of repeating molecular units.

“Conjugated polymers are a terrible mess,” Lupton says. “They now make only mediocre OLEDs, although people like to claim the opposite.”

For one thing, three-quarters of the light energy is in a state that normally is inaccessible – a problem addressed by another recent University of Utah study of OLEDs. Lupton says his study deals with another problem, which exists even if the other problem is overcome: the polarization of light in pi-conjugated polymers that leads to the “trapping” or loss of up to 80 percent of the light generated.

“Light is an oscillating field like a wave, and a wave moves in a certain direction,” Lupton says. “We call this direction of oscillation a polarization.”

Because polymers are long molecules like spaghetti, when an electrical current is applied to a polymer, “the electrons can only flow in one direction and that generates the light waves,” Lupton says. “Because those light waves only oscillate in one direction, the light can get trapped inside the OLED, which is a little bit like an optical fiber.”

That, he adds, is why even with the latest OLED smart phones, “your battery is dead in two days because the display uses a lot of the electricity.”

“The rotelle – technically called oligomers – are basically wrapped-up polymers,” Lupton says. “They all have the same shape, but they do not emit polarized light because they are round. They generate waves that vibrate in all directions. The light doesn’t have a fixed polarization; it doesn’t vibrate in a fixed direction. It always can get out.”

Lupton compares the ability of the wagon-wheel molecules to emit unpolarized light in all directions to what happens when a pencil is balanced perfectly on its tip and falls in a different, random direction each time.

Cooking up a Wagon Wheel-Shaped Molecule

The international team of physicists and chemists set out to make molecules that generate light waves in all directions rather than in a fixed direction. In the new study, they report how the created the spoked-wheel molecules, made images of them and did single-molecule experiments, including looking at photons, or light particles, emitted one at a time from a single molecule. In those experiments, they shined an ultraviolet light on the rotelle-shaped molecules to generate visible light photons.

“We showed that every photon that comes out has a scrambled polarization, the polarization changes randomly from photon to photon,” Lupton says.

The emitted light is blue-green, Lupton says, but images accompanying the paper – taken with a scanning tunneling electron microscope – show the rotelle- and spaghetti-shaped molecules with a false yellow-brown color to provide good contrast.

Each wagon-wheel molecule measures only six nanometers wide, which is large for a molecule but tiny compared with the 100,000 nanometer width of a human hair.

Using rotelle-shaped oligomers instead of spaghetti-shaped polymers, “in principle, we should be able to double the efficiency of getting the light out” – although that remains to be proved, Lupton says.

“Even if we scramble the polarization, we’re always going to have a bit of light trapped in the OLED,” he says. “Those losses are now 80 percent, and we probably could get down to 50 or 60 percent.”

As a modern culture, we crave artificial white lights — the brighter the better, and ideally using less energy than ever before. To meet the ever-escalating demand for more lighting in more places and to improve the bulbs used in sports stadiums, car headlights and street lamps, scientists are scrambling to create better light-emitting diodes (LEDs) — solid state lighting devices that are more energy efficient than conventional incandescent or fluorescent light sources.

Just one thing stands in the way: “droop,” the term for a scientific problem related to LEDs currently in use. Droop refers to the fact that LED efficiency falls as operating currents rise, making the lights too hot to power in large-scale applications. Many scientists are working on new methods for modifying LEDs and making progress toward cooler, bigger and brighter bulbs.

Now investigators at University of California, Santa Barbara, led by material scientists Kristin A. Denault and Michael Cantore, have devised an alternative means of creating high-power white light by using a different excitation source — a laser diode in combination with inorganic phosphors, instead of the traditional LEDs.

Their laser-based lighting options are high in efficiency and high in performance metrics, according to their study, which is described in the journal AIP Advances, which is produced by AIP Publishing.

“We found two ways to create high-intensity ‘cool’ white light, explained Denault. “In one we used a blue laser diode and yellow-emitting phosphor powder with a luminous flux of 252 lumens, which is comparable to current high-brightness white LEDs. For our second method, we used a near-ultra-violet laser diode and a combination of red-, green-, and blue-emitting phosphors.”

They also achieved a variety of other color temperatures with high color rendition, broadening the range of applications for these new lights, she said.

Growth of the LED industry has come initially from the small display application and has been driven forward by the LCD display application. In 2012, General lighting has surpassed all other applications, representing nearly 39 percent of total revenue of packaged LEDs. Indeed, the LED TV crisis of 2011 (following an overestimation of the market) had the benefit of decreasing LED prices and intensifying the competitive environment. As a matter of fact, LED-based lighting product prices have decreased more rapidly than expected, increasing the penetration rate of the technology.

Illustration_LED and lighting industries_YOLE DEVELOPPEMENT_September 2013

Click to view full screen.

Yole Développement estimates packaged LED will reach a market size of $13.9B in 2013 and will peak to $16B by 2018. Growth will be driven mainly by general lighting applications (45 percent to 65 percent of total revenue during this period), completed by display applications.

Other applications are still in motion

Regarding display and other applications, most products currently on the market integrate LED technology. Saturation mixed with strong price pressure and competition from OLED will make most of these markets decline starting from 2013 / 2014. Contrary to general lighting, overcapacity (inducing price pressure) has engendered a decrease in market size more rapidly than predicted.

This report presents all applications of LED and associated market metrics within the period 2008- 2020, detailing for each application: drivers & challenges, associated volume and market size (packaged LED, LED die surface), penetration rate of LEDs, and alternative technologies (…). For general lighting, a deeper analysis is developed with details on each market segment.

To keep the momentum, LED-based lighting product costs still need to be reduced

“Cost represents the main barrier LEDs must overcome to fully compete with incumbent technologies,” explained Pars Mukish, Market and technology analyst, LED at Yole Développement. “Since 2010, the price of packaged LEDs have sharply decreased, which has had the consequence of decreasing the price of LED-based lighting products.”

However, to maintain the growth trajectory, more efforts are needed in terms of price. LED still has some potential for cost reduction, but widespread adoption will also require manufacturers to play on all components of the system (drivers, heat sink, PCB…).

The report presents LED-based lighting product cost reduction opportunities, detailing: cost structure of packaged LED and LED lamp, key technologies and research areas.

Emerging substrates could change the rules in an industry dominated by sapphire

Sapphire (and SIC) remain the most widely used substrates for GaN epitaxy but many research teams are working on finding better alternatives in terms of performance and total cost of ownership. In that context, Si and GaN are the main new substrates developed in the LED industry:

Benefits of GaN-on-Si LEDs rely on decreasing manufacturing cost by using cheaper Silicon substrate but mainly by switching to an 8” substrate and using fully depreciated and highly automated CMOS fabs.

Benefits of GaN-on-GaN LEDs stem from the lower defect density in the epitaxial layers, allowing the device to be driven at higher current levels and to use a lower number of LED devices per system. 
However, several barriers need to be overcome:

GaN-on-Si LEDs are closer to GaN-on-Sapphire LED performance but increased manufacturing yields and full compatibility with CMOS fab still need to be achieved.

GaN-on-GaN LEDs suffer from GaN substrate availability and its cost. 
While GaN (GaN-on-GaN LEDs) holds some potential on specific high-end niches, we consider Silicon (GaN-on-Si LEDs) as the more serious contender as a potential alternative to the widespread use of Sapphire. But the success of GaN-on-Si LEDs will depend on the development of associated LEDs performance and development of manufacturing techniques.

 

Lighting supplier and Original Equipment Manufacturer LED Waves has announced several upcoming changes to the Genesys 3.0: their exclusive 4 foot LED T8 tube made in the USA. A retrofit solution for overhead fluorescent lighting in the home or workplace, the Genesys is designed to improve quality of light while reducing maintenance costs with its longer lasting, high performance LEDs.

The diodes used in the Genesys LED T8 tube have been updated to the Philips LUXEON M 3535L. Provided by the same makers of the LEDs used in the Times Square New Year’s Eve Ball, this brand is noted for high efficacy and color consistency. The line’s “Freedom from Binning” feature provides uniform Correlated Color Temperature and flux from one LED light to the next.

Designed to make living and working environments more pleasing to the human eye, the Genesys employs 96 LEDs per board to achieve bright, even light distribution. The T8’s minimum CRI of 80 improves visibility and concentration by replicating qualities of daylight. Each LED tube features a unique overhead reflector that maximizes useful light by directing it downwards in a 120 degree beam angle, illuminating working areas of the room.

LED Waves has made two driver options available for the Genesys 3.0 LED T8 tube light. The 20 Watt version provides the most energy savings and produces approximately 1,700 lumens. The 38 Watt version delivers an industry-leading 2,500 lumens. The LED driver, which is used in place of the ballast in a fluorescent fixture, comes bundled with each T8 tube to make installation simple.

These features enhance the other advantages LEDs hold over fluorescent technology. Composed of mercury and other toxic gases encased in fragile glass tubes, fluorescent T8s are prone to breakage and have a typical operating life between 6,000 and 15,000 hours. The sturdy, glass-free construction of the Genesys T8 tube, combined with the 50,000 hour lifetime of the components inside, significantly reduces maintenance costs associated with replacing burnt out ceiling lights. Like their other LED lights made in the USA, LED Waves places a five year warranty on the Genesys T8 tube. (Read more about the benefits of replacing ballasted technologies with solid state lighting retrofits at LEDwaves.com/Fluorescent-Replacement.)

Installed in pairs, the Genesys 3.0 meets DesignLights Consortium criteria for a two by four foot LED troffer light fixture to qualify for non-residential building rebates. LED Waves plans to release this retrofit unit in 2014.

By inserting platinum atoms into an organic semiconductor, University of Utah physicists were able to “tune” the plastic-like polymer to emit light of different colors – a step toward more efficient, less expensive and truly white organic LEDs for light bulbs of the future.

University of Utah physicist Z. Valy Vardeny works in a glove box where light-emitting polymers are studied under clean conditions.

University of Utah physicist Z. Valy Vardeny works in a glove box where light-emitting polymers are studied under clean conditions.

“These new, platinum-rich polymers hold promise for white organic light-emitting diodes and new kinds of more efficient solar cells,” says University of Utah physicist Z. Valy Vardeny, who led a study of the polymers published online Friday, Sept. 13 in the journal Scientific Reports.

Certain existing white light bulbs use LEDs, or light-emitting diodes, and some phone displays use organic LEDs, or OLEDs. Neither are truly white LEDs, but instead use LEDs made of different materials that each emit a different color, then combine or convert those colors to create white light, Vardeny says.

In the new study, Vardeny and colleagues report how they inserted platinum metal atoms at different intervals along a chain-like organic polymer, and thus were able to adjust or tune the colors emitted. That is a step toward a truly white OLED generated by multiple colors from a single polymer.

Existing white OLED displays – like those in recent cell phones – use different organic polymers that emit different colors, which are arranged in pixels of red, green and blue and then combined to make white light, says Vardeny, a distinguished professor of physics. “This new polymer has all those colors simultaneously, so no need for small pixels and complicated engineering to create them.”

“This polymer emits light in the blue and red spectral range, and can be tuned to cover the whole visible spectrum,” he adds. “As such, it can serve as the active [or working] layer in white OLEDs that are predicted to replace regular light bulbs.”

Vardeny says the new polymer also could be used in a new type of solar power cell in which the platinum would help the polymer convert sunlight to electricity more efficiently. And because the platinum-rich polymer would allow physicists to “read” the information stored in electrons’ “spins” or intrinsic angular momentum, the new polymers also have potential uses for computer memory.

Not quite yet an OLED

In the new study, the researchers made the new platinum-rich polymers and then used various optical methods to characterize their properties and show how they light up when stimulated by light.

The polymers in the new study aren’t quite OLEDs because they emit light when stimulated by other light. An OLED is a polymer that emits light when stimulated by electrical current.

“We haven’t yet fabricated an OLED with it,” Vardeny says. “The paper shows we get multiple colors simultaneously from one polymer,” making it possible to develop an OLED in which single pixels emit white light.

Vardeny predicts about one year until design of a “platinum-rich pi-conjugated polymer” that is tuned to emit white light when stimulated by light, and about two years until development of true white organic LEDs.

A sample of the yellowish-colored, platinum-rich polymer known as Pt-1, emits light as a laser beam hits it at a University of Utah physics laboratory.

A sample of the yellowish-colored, platinum-rich polymer known as Pt-1, emits light as a laser beam hits it at a University of Utah physics laboratory.

“The whole project is supported by the U.S. Department of Energy for replacing white light from regular [incandescent] bulbs,” he says.

The University of Utah conducted the research with the department’s Los Alamos National Laboratory. Additional funding came from the National Science Foundation’s Materials Research Science and Engineering Center program at the University of Utah, the National Natural Science Foundation of China, and China’s Fundamental Research Funds for the Central Universities.

Using platinum to tune polymer color emissions

Inorganic semiconductors were used to generate colors in the original LEDs, introduced in the 1960s. Organic LEDs, or OLEDs, generate light with organic polymers which are “plastic” semiconductors and are used in many of the latest cell phones, digital camera displays and big-screen televisions.

Existing white LEDs are not truly white. White results from combining colors of the entire spectrum, but light from blue, green and red LEDs can be combined to create white light, as is the case with many cell phone displays. Other “white” LEDs use blue LEDs, “down-convert” some of the blue to yellow, and then mix the blue and yellow to produce light that appears white.

The new platinum-doped polymers hold promise for making white OLEDs, but can convert more energy to light than other OLEDs now under development, Vardeny says. That is because the addition of platinum to the polymer makes accessible more energy stored within the polymer molecules.

Polymers have two kinds of electronic states:

A “singlet” state that can be stimulated by light or electricity to emit higher energy, fluorescent blue light. Until now, OLEDs derived their light only from this state, allowing them to convert only 25 percent of energy into light – better than incandescent bulbs but far from perfect.

A normally inaccessible “triplet” state that theoretically could emit lower energy phosphorescent red light, but normally does not, leaving 75 percent of electrical energy that goes into the polymer inaccessible for conversion to light.

Vardeny says he and his colleagues decided to add platinum atoms to a polymer because it already was known that “if you put a heavy atom in molecules in general, it can make the triplet state more accessible to being stimulated by light and emitting light.”

Ideally, a new generation of white OLEDs would not only produce true white light, but also be much more energy efficient because they would use both fluorescence and phosphorescence, he adds.

For the study, the researchers used two versions of the same polymer. One version, Pt-1, had a platinum atom in every unit or link in the chain-like semiconducting polymer. Pt-1 emitted violet and yellow light. The other version, Pt-3, had a platinum atom every third unit, and emitted blue and orange light.

By varying the amount of platinum in the polymer, the physicists could create and adjust emissions of fluorescent and phosphorescent light, and adjust the relative intensity of one color over another.

“What is new here is that we can tune the colors the polymer emits and the relative intensities of those colors by changing the abundance of this heavy atom in the polymer,” Vardeny says. “The idea, ultimately, is to mix this polymer with different platinum units so we can cover the whole spectrum easily and produce white light.”

Vardeny conducted the new study with former University of Utah postdoctoral researcher Chuanxiang Sheng, now at Nanjing University of Science and Technology in China; Sergei Tretiak of Los Alamos National Laboratory; and with University of Utah graduate students Sanjeev Singh, Alessio Gambetta, Tomer Drori and Minghong Tong. The physicists hired chemist Leonard Wojcik to synthesize the platinum-rich polymers.

Commercial uses for ultraviolet (UV) light are growing, and now a new kind of LED under development at The Ohio State University could lead to more portable and low-cost uses of the technology.

The patent-pending LED creates a more precise wavelength of UV light than today’s commercially available UV LEDs, and runs at much lower voltages and is more compact than other experimental methods for creating precise wavelength UV light.

The LED could lend itself to applications for chemical detection, disinfection, and UV curing. With significant further development, it might someday be able to provide a source for UV lasers for eye surgery and computer chip manufacture.

Read more: Imec and Veeco to collaborate on GaN-on-Si devices for LEDs and power electronics

In the journal Applied Physics Letters, Ohio State engineers describe how they created LEDs out of semiconductor nanowires which were doped with the rare earth element gadolinium.

The unique design enabled the engineers to excite the rare earth metal by passing electricity through the nanowires, said study co-author Roberto Myers, associate professor of materials science and engineering at Ohio State. But his team didn’t set out to make a UV LED.

“As far as we know, nobody had ever driven electrons through gadolinium inside an LED before,” Myers said. “We just wanted to see what would happen.”

When doctoral students Thomas Kent and Santino Carnevale started creating gadolinium-containing LEDs in the lab, they utilized another patent-pending technology they had helped develop—one for creating nanowire LEDs. On a silicon wafer, they tailor the wires’ composition to tune the polarization of the wires and the wavelength, or color, of the light emitted by the LED.

“We believe our device works at significantly less voltage precisely because of the LED structure.”

Gadolinium was chosen not to make a good UV LED, but to carry out a simple experiment probing the basic properties of a new material they were studying, called gadolinium nitride. During the course of that original experiment, Kent noticed that sharp emission lines characteristic of the element gadolinium could be controlled with electric current.

Different elements fluoresce at different wavelengths when they are excited, and gadolinium fluoresces most strongly at a very precise wavelength in the UV, outside of the range of human vision. The engineers found that the gadolinium-doped wires glowed brightly at several specific UV frequencies.

Read more: Demand for key raw material set to double as LED market booms

Exciting different materials to generate light is nothing new, but materials that glow in UV are harder to excite. The only other reported device which can electrically control gadolinium light emission requires more than 250 volts to operate. The Ohio State team showed that in a nanowire LED structure, the same effect can occur, but at far lower operating voltages: around 10 volts. High voltage devices are difficult to miniaturize, making the nanowire LEDs attractive for portable applications.

Read more: Device for capturing signatures uses tiny LEDs created with piezo-phototronic effect

“The other device needs high voltage because it pushes electrons through a vacuum and accelerates them, just like a cathode ray tube in an old-style TV. The high-energy electrons then slam into gadolinium atoms, which absorb the energy and re-emit it as light in the UV,” Myers explained.

“We believe our device works at significantly less voltage precisely because of the LED structure, where the gadolinium is placed in the center of the LED, exactly where electrons are losing their energy. The gadolinium atoms get excited and emit the same UV light, but the device only requires around 10 volts.”

Because the LED emits light at specific wavelengths, it could be useful for research spectroscopy applications that require a reference wavelength, and because it requires only 10 volts, it might be useful in portable devices.

The same technology could conceivably be used to make UV laser diodes. Currently high-powered gas lasers are used to produce a laser at UV wavelengths with applications from advanced electronics manufacturing to eye surgery. The so-called excimer lasers contain toxic gases and run on high voltages, so solid-state lasers are being explored as a lower power—and non-toxic—alternative.

As to cost, Kent pointed out that the team grows its LEDs on a standard silicon wafer, which is inexpensive and easily scaled up to use in industry.

“Using a cheap substrate is good; it balances the cost of manufacturing the nanowires,” he said.

The team is now working to maximize the efficiency of the UV LED, and the university’s Technology Commercialization and Knowledge Transfer Office will license the design—as well as the method for making specially doped nanowires—to industry.

This research was sponsored by the National Science Foundation (NSF) and Ohio State’s Center for Emergent Materials, one of a network of Materials Research Science and Engineering Centers funded by NSF.

The market for lighting controls in commercial buildings has entered a period of dramatic transformation, as the demand for both local controls, such as occupancy sensors and photosensors, and networked controls, rises and the adoption rate of light-emitting diode (LED) lighting systems begins to climb as well. According to a new report from Navigant Research, worldwide revenue from networked lighting controls will grow from $1.7 billion annually in 2013 to more than $5.3 billion by 2020.

“Building owners and managers, who are accustomed to the idea of centrally monitoring and managing their heating, ventilation, and air conditioning systems, are beginning to expect the same level of control from lighting systems,” says Jesse Foote, research analyst with Navigant Research. “To meet this growing demand, a number of different types of vendors – including pure-play startup companies and traditional lighting vendors – are moving aggressively into the lighting controls market.”

As falling prices for LEDs drive up adoption rates of LED lamps, the adoption of lighting controls will also accelerate, the study concludes. The semiconductor nature of LEDs makes them inherently controllable, with a high degree of dimmability, easy integration of controls with drivers, and instantaneous startup. In fact, many LED lamps are being sold with built-in controllability, whether or not there are plans to make use of those features.

The report, “Intelligent Lighting Controls for Commercial Buildings,” analyzes the global market for lighting controls for commercial buildings, including both new construction and retrofits. Sensors, ballasts, drivers, switches, relays, controllers, and communications technologies are examined, with a specific focus on networked lighting controls. The report details the market drivers for these technologies, as well as barriers to adoption, and includes profiles of select industry players. Market forecasts for unit shipments and revenue for each type of equipment, segmented by region and building type, extend through 2020. Forecasts are also broken out for control equipment in buildings with networked lighting controls, as well as for wireless lighting controls and LED drivers.

O2Micro(R) International Limited today introduced the patent pending OZ2083 3-Way LED Bulb Driver Controller with Power Factor Correction.

Read more LED news

Three-way desk, table and floor lamps are ubiquitous in the United States, providing consumers with the convenience of high, medium and low brightness in a single bulb. However, today’s 3-way lamps are based on energy inefficient incandescent bulbs. Furthermore, the filaments in 3-way incandescent bulbs burn out at different rates, creating reliability problems and a poor consumer experience.

LED-based, 3-way bulbs provide significant efficiency improvements versus their incandescent counterparts. In addition, they provide much longer operating life, eliminating the reliability problems that plague 3-way incandescent bulbs. But until now, there has been no easy and cost effective way to design the complex driver circuitry required for a 3-way LED bulb. O2Micro’s OZ2083 solves this problem.

The OZ2083 3-Way LED Bulb Driver Controller with Power Factor Correction is a Buck converter controller utilizing quasi-resonant technology. The device provides two detection inputs based on proprietary technology to support 3-way, 2-circuit sockets used within 3-way desk, table, and floor lamps to produce three levels of LED brightness in a low-medium-high configuration. Using the OZ2083, manufacturers can easily and rapidly develop drop-in LED bulb replacements for today’s 3-way incandescent bulbs.

The OZ2083 is a highly optimized controller for non-isolated Buck converter off-line applications. The device features the highest level of integration, reducing the system level driver bill of material (BOM) cost and component count to industry-leading levels. An external MOSFET provides the flexibility to support a range of application requirements.

The OZ2083 supports universal 85V to 265V operation, enabling one LED bulb to address the global marketplace. Integrated power factor correction enables high power factor and low Total Harmonic Distortion

(THD) over a wide input voltage range to meet both residential and commercial requirements, further helping OEMs meet global regulatory requirements.

High efficiency greater than 88% reduces energy consumption and thermal management complexity. Integrated over-temperature, over-voltage, cycle-by-cycle current limiting, LED open circuit and LED short circuit protection and maximum gate drive output clamp provide safe and reliable operation. Excellent LED current regulation ensures consistent lumen output, regardless of varying line input conditions.

 

Researchers at the Georgia Institute of Technology want to put your signature up in lights – tiny lights, that is. Using thousands of nanometer-scale wires, the researchers have developed a sensor device that converts mechanical pressure – from a signature or a fingerprint – directly into light signals that can be captured and processed optically.

The sensor device could provide an artificial sense of touch, offering sensitivity comparable to that of the human skin. Beyond collecting signatures and fingerprints, the technique could also be used in biological imaging and micro-electromechanical (MEMS) systems. Ultimately, it could provide a new approach for human-machine interfaces.

Read more: Driven by Apple and Samsung, light sensors achieve double-digit growth

"You can write with your pen and the sensor will optically detect what you write at high resolution and with a very fast response rate," said Zhong Lin Wang, Regents’ professor and Hightower Chair in the School of Materials Science and Engineering at Georgia Tech. "This is a new principle for imaging force that uses parallel detection and avoids many of the complications of existing pressure sensors."

piezo LED

Individual zinc oxide (ZnO) nanowires that are part of the device operate as tiny light emitting diodes (LEDS) when placed under strain from the mechanical pressure, allowing the device to provide detailed information about the amount of pressure being applied. Known as piezo-phototronics, the technology – first described by Wang in 2009 – provides a new way to capture information about pressure applied at very high resolution: up to 6,300 dots per inch. The research was scheduled to be reported August 11 in the journal Nature Photonics. It was sponsored by the U.S. Department of Energy’s Office of Basic Energy Sciences, the National Science Foundation, and the Knowledge Innovation Program of the Chinese Academy of Sciences.

 Piezoelectric materials generate a charge polarization when they are placed under strain. The piezo-phototronic devices rely on that physical principle to tune and control the charge transport and recombination by the polarization charges present at the ends of individual nanowires. Grown atop a gallium nitride (GaN) film, the nanowires create pixeled light emitters whose output varies with the pressure, creating an electroluminescent signal that can be integrated with on-chip photonics for data transmission, processing and recording.

"When you have a zinc oxide nanowire under strain, you create a piezoelectric charge at both ends which forms a piezoelectric potential," Wang explained. "The presence of the potential distorts the band structure in the wire, causing electrons to remain in the p-n junction longer and enhancing the efficiency of the LED."

The efficiency increase in the LED is proportional to the strain created. Differences in the amount of strain applied translate to differences in light emitted from the root where the nanowires contact the gallium nitride film.

Read more: Student develops brighter, smarter and more efficient LEDs

To fabricate the devices, a low-temperature chemical growth technique is used to create a patterned array of zinc oxide nanowires on a gallium nitride thin film substrate with the c-axis pointing upward. The interfaces between the nanowires and the gallium nitride film form the bottom surfaces of the nanowires. After infiltrating the space between nanowires with a PMMA thermoplastic, oxygen plasma is used to etch away the PMMA enough to expose the tops of the zinc oxide nanowires.

piezo LED 2

A nickel-gold electrode is then used to form ohmic contact with the bottom gallium-nitride film, and a transparent indium-tin oxide (ITO) film is deposited on the top of the array to serve as a common electrode. When pressure is applied to the device through handwriting, nanowires are compressed along their axial directions, creating a negative piezo-potential, while uncompressed nanowires have no potential. The researchers have pressed letters into the top of the device, which produces a corresponding light output from the bottom of the device. This output – which can all be read at the same time – can be processed and transmitted. The ability to see all of the emitters simultaneously allows the device to provide a quick response. "The response time is fast, and you can read a million pixels in a microsecond," said Wang. "When the light emission is created, it can be detected immediately with the optical fiber."

The nanowires stop emitting light when the pressure is relieved. Switching from one mode to the other takes 90 milliseconds or less, Wang said.

The researchers studied the stability and reproducibility of the sensor array by examining the light emitting intensity of the individual pixels under strain for 25 repetitive on-off cycles. They found that the output fluctuation was approximately five percent, much smaller than the overall level of the signal. The robustness of more than 20,000 pixels was studied.

A spatial resolution of 2.7 microns was recorded from the device samples tested so far. Wang believes the resolution could be improved by reducing the diameter of the nanowires – allowing more nanowires to be grown – and by using a high-temperature fabrication process.