Category Archives: LED Manufacturing

Apr. 11, 2008 – UK-based Oxford Instruments says it has acquired Silver Spring, MD-based Technologies and Devices International, a developer of hydride vapor phase epitaxy (HVPE) technology and processes (described as an alternative to metal-organic chemical vapor deposition [MOCVD] techniques), for $1M in cash, plus future considerations based on tool sales by July 2012 that could boost the deal to $6M (Oxford also will assume $2.2M of TDI debt). TDI will remain at its US facility and expand R&D efforts, and will still be led by president Tatiana Dmitriev and R&D head Alexander Usikov.

The impetus of the deal is growth in the high-brightness LED manufacturing market, which are ~10x more efficient than tungsten bulbs and 2x as efficient as compact fluorescent lighting in domestic and commercial lighting. The firm cited analyst predictions of 20% CAGR for the HB-LED market through 2012.

The deal helps Oxford expand its HB-LED offerings to the epitaxy sector, complementing its Plasmalab range of etch and deposition tools. The company noted in a statement that its tools cover three of the nine HB-LED manufacturing steps, but adding TDI helps address this fourth step “that has historically been the most time consuming and costly,” with tools that enable HB-LED suppliers to cut manufacturing times by 25%.

On the books, the TDI acquisition also supports Oxford’s plan to double the size of its Plasma Technology group over five years and add 10 percentage points to EBIT margins, noted CEO Jonathan Flint, in a statement.

TDI posted a pretax net loss of $0.8M for the 12 months ended June 2007, vs. $1.0M in gross assets. Losses are expected to continue through the next year while tools are developed, but the acquisition should be “earnings enhancing” in the second year.

Mar. 25, 2008 – Intel’s decision to locate a 300mm fab in Dalian, China, has spurred interest in the area for other industries, including LED makers from Taiwan, with Epistar and Everlight Electronics considering building a joint facility there, according to the Taiwan Economic News.

If it happens, the combination would form “a relatively dominant conglomerate” with Hon Hai Precision Industry, which already makes LEDs in China, and could “trigger a shakeup in local LED makers’ share of China’s domestic market” for end applications in autos and streetlights, the publication reports.

Growth of an automotive sector in northeastern China has spurred big demand for LED auto lamps and LED lights here. In concert with national policies to sponsor high-tech industry development, the local Dalian government has approved a 15% income tax rate and 5%-17% tax return rate for companies in the Jinzhou IT Park, about 30 miles from Dalian’s economic zone.

“There is much more proximity to the manufacturers of micro-electromechanical systems (MEMS) and the semiconductor industry than to the metal sheet exhibition that has taken place simultaneously in 2007,” comments Edgar M

(September 7, 2007) IRVINE, CA &#151 Grote Industries selected a custom-formulated Hysol potting compound from Henkel to enable full automation at its 1-million-parts per year LED lamp assembly line. The compound met 19 engineering requirements for environmental friendliness, thermal conductivity, reliability, and other criteria, and will be deployed for use across 10 product families.

The Chromadice uses a UV diode-pumped solid-state (DPSS) laser system to process four 100-mm wafers per hour. Typical LED manufacture yields 10 2&#34 wafers per hour, said Jeffrey P. Sercel, president of JPSA, adding that switching to the larger 100-mm wafers will give manufacturers the equivalent of 16 2&#34 wafers per hour. JPSA developed high-accuracy Z-theta-capable air-bearing stages to enable processing with larger sapphire wafers. The Z-axis rotary stage offers continuous or limited travel, a cog-free motor, zero gear backlash, and low wobble and bearing run-out.

(April 12, 2007) VANCOUVER, WA; PLYMOUTH, MN; and BEAVERTON, OR &#151 Antares Advanced Test Technologies and Gryphics, Inc., wholly owned subsidiary of Cascade Microtech, Inc., partnered for sales, distribution, and service on Gryphics’ LQFN test-socket product line. Antares will rename the sockets “Kalypso,” and provide global distribution and service.

January 19, 2007 – QD Vision, a startup founded by MIT scientists in 2004 says it has received a US patent for “Stabilized Semiconductor Nanocrystals,” materials that the company says can enhance the performance of quantum dots, for use in quantum dot light-emitting devices (LED) for flat displays.

“The issuance of this patent represents a key milestone toward our goal of enabling display manufacturers to produce the next generation of displays,” said Mark Comerford, QD Vision’s CEO, in a statement.

The patented technology describes a semiconductor nanocrystal stabilized with a polydentate ligand on its surface. Monodentate ligands can exchange and diminish emissions from the nanocrystal, and such nanocrystals embedded in a nonpassivating environment tend to lose their high luminescence and initial chemical inertness, including phase separation.

By contrast, polydentate ligands (a polyphosphine, a polyphosphine oxide, a polyphosphinic acid, or a polyphosphonic acid, or a salt thereof) bind more strongly to the surface of the nanocrystal, stabilizing it and preserving high luminescence. In addition, the outer portion of the polydentate ligand can be chosen to be compatible with the nanocrystal’s surrounding environment, e.g., organic solvent, aqueous media, or polymer matrix.

The semiconductor forming the core of the nanocrystal can include a variety of Group II-VI, Group II-V, Group III-VI, Group III-V, Group IV-VI, Group I-III-VI, Group II-IV-VI, and Group II-IV-V compounds.

Comparison of nanocrystal stability in the presence of oligomeric phosphine ligands vs. monomeric ligands is shown in the image below, taken from the US Patent and Trademark Office’s filing for this patent. Stabilities of photoluminescence are used to measure the different binding affinities and passivating powers of the ligands on nanocrystal surface. The top panel shows that nanocrystals dispersed in THF, passivated by oligomeric phosphine with hexadecyl alkyl chain (solid line) are more stable than those passivated by trioctylphosphine (dotted line). In the bottom panel, in aqueous 0.1 M potassium hydroxide, nanocrystals passivated by oligomeric phosphine with carboxylic acid (solid line) are greatly stabilized compared to nanocrystals passivated by mercaptoundecanoic acid (dotted line).

QD Vision was founded in August 2004 by a trio of MIT scientists to commercialize their work on quantum-dot display materials, processes, and devices.

Last summer the company revealed it had fabricated a 32×64 pixel red quantum-dot device achieving external quantum efficiencies (EQEs) of 2.2% and luminous efficiencies of 2.7 lm/W (3.7 Cd/A) at a brightness of 100 nits and with CIExy color coordinates of (0.65, 0.32), exceeding NTSC standards. The quantum dots were printed within a sandwich of organic semiconductor thin films, which deliver energy to the quantum dots enabling light emission. In November the company said it boosted EQE to 3.1%, and luminous efficiencies to 3.4 lm/W (4.2 Cd/A) at a brightness of 210 nits, and with CIExy color coordinates of (0.66, 0.33). In October the company announced it had made a green quantum-dot LED, with a blue quantum-dot LED is still in development.

May 1, 2006 – Strong sales of cell phones drove higher demand for microchip sales, pushing overall semiconductor sales in 1Q06 to a 7.3% increase from a year ago, according to the Semiconductor Industry Association (SIA).

Worldwide sales of semiconductors were $59.1 billion in 1Q06, vs. $55.1 billion in 1Q05, but down 1.3% from 4Q05, following normal seasonal patterns. Sales in March were $19.7 billion, a 2.3% increase month-on-month and up 7.3% year-on-year.

Cell phone unit sales soared 31% from a year ago, well outpacing expectations due to shorter replacement cycles and robust demand in China. Unit sales are expected to top one billion this year, with an average semiconductor content of approximately $41 per unit, according to recent data from iSuppli. Cell phones are now the second largest market after PCs, together accounting for more than half of all semiconductor sales.

Chinese demand for cell phones is staggering — the nation has approximately 410 million cell phone subscribers right now, and is adding new subscribers at a rate of about five million per month, mainly for high-end phones with increased functionality, stated George Scalise, SIA president. He also noted that the replacement cycle for all cell phones has declined to about 18 months from 26 months, due to smaller form factors and increased functionality.

Microprocessor sales rose 6.8% year-on-year in 1Q06 to $8.83 billion, due to a 13% hike in unit sales of PCs. Competition among PC manufacturers led to reduced prices for more powerful systems, with price declines outpacing the historic 10%/year benchmark, Scalise noted.

Inventories are on the rise as manufacturers stockpile ahead of expected market growth, and this situation should be monitored, particularly for market segments involving consumer products, Scalise pointed out — a segment that’s being especially pinched as energy prices continue to rise. He estimated that rising gas prices will take approximately $138 billion out of American households’ discretionary income this year, which could affect consumer confidence and spending on electronics that incorporate semiconductors. Still, for now, overall end market demand remains generally strong, and capacity utilization rates remain well above 90%, he said.

March 2006

Month-to-month sales (US $B)
Market February March % change
Americas 3.72 3.73 0.4%
Europe 3.11 3.24 4.1%
Japan 3.64 3.79 4.0%
Asia Pacific 8.79 8.94 1.7%
Total 19.26 19.70 2.3%

Year-to-year sales (US $B)
Market March ’05 March ’06 % change
Americas 3.25 3.73 14.9%
Europe 3.37 3.24 -4.0%
Japan 3.83 3.79 -1.1%
Asia Pacific 7.91 8.94 13.0%
Total 18.36 19.70 7.3%

Three-month-moving average sales (US $B)
Market Oct/Nov/Dec Jan/Feb/Mar % change
Americas 3.71 3.73 0.6%
Europe 3.32 3.24 -2.3%
Japan 3.62 3.79 4.7%
Asia Pacific 9.31 8.94 -4.0%
Total 19.95 19.70 -1.3%

January 25, 2005 – Edmund Optics Inc., Barrington, NJ, has unveiled an illumination delivery technology to increasing illumination brightness in LEDs as well as their lifetimes.

The patent-pending optical technology, EOS, used in conjunction with an LED, more effectively directs light into a tightly focused and manageable bundle of light, minimizing thermal concerns that impact the life of the chip, the company claims. The technology could make LEDs 2x-5x brighter than quartz halogen and last 20x-50x longer, according to Chris Cummings, R&D engineer at Edmund Optics. John Stack, president and COO, added that the technology “will be applicable to future developments at the source/die level.”

The first product to use the technology is a LED fiber optic illuminator for the industrial vision market, available in 2Q06. Other end-use applications include improved LEDs in automotive headlamps, scientific instrument lighting, infrared military illuminators, surgical headlamps, and portable projector systems.

May 3, 2005 — Intematix Corp., a Moraga, Calif., developer of nano, bulk & thin film materials, announced it has licensed its white LED technology to ITSWELL Co., Ltd. of Cheongwon Chungbuk, Korea.

ITSWELL is a chip and LED manufacturer which will use the Intematix phosphor across its portfolio of blue spectrum LED applications. The first members of the Intematix phosphor family, the White Lightning Y450 and Y460 were announced last month.

August 23, 2004 – Praxair Chemax Semiconductor Materials Co. Ltd., a joint venture between Praxair Inc. and China Petrochemical Development Corp., has been awarded a contract by LED manufacturer, Luxxon Technology Corp.

The contract will be fulfilled by Praxair Electronics, a division of Praxair based in Orangeburg, NY. Luxxon will use Praxair’s bulk specialty gas delivery systems for the first time at its new LED fab, expected to open later this year.