Category Archives: LED Packaging and Testing

Pixelligent Technologies, producer of PixClear, nanocrystal dispersions for demanding applications in the Solid State Lighting and Optical Coatings & Films markets, announced today that it closed $5.5 million in new equity funding. The funds will be used to support its accelerating customer growth in Asia, the EU and the U.S., and also to hire application engineers, product managers, manufacturing engineers, and staff scientists.

“During the past 12 months Pixelligent has seen a tremendous increase in demand for its nanocrystal dispersions, predominantly driven by the leading LED package manufacturers and the emerging OLED panel makers. Pixelligent’s high-index and transparent nanocrystals are becoming increasingly important in delivering more lumens per watt while also delivering cost efficiencies. This demand is coming from LED and OLED customers around the globe with the fastest growth being realized in Asia,” commented Craig Bandes, President & CEO, Pixelligent Technologies.

To support the growth coming out of the Asian market, Pixelligent appointed distributors and agents throughout Asia in 2014 and expects to do the same in the EU in 2015. Part of the proceeds from this round are being used to support the global expansion of Pixelligent’s marketing and distribution footprint.

This round included support from both a number of new family offices and existing investors. To date, Pixelligent has raised more than $23.0M in equity funding and has been awarded more than $10.0M in U.S. government grant programs.

Gallium nitride (GaN) based devices are attractive for harsh environment electronics because of their high chemical and the mechanical stability of GaN itself that has a higher atomic displacement energy than other semiconductor materials.

However, degradation mechanisms of GaN device under radiation environments is not clear mainly because devices consist of many different types of semiconductors, such as p-type and n-type layers in light emitting diode (LED), and each layer has different hardness to radiation.

Now, researchers at the Electronics-Inspired Interdisciplinary Research Institute (EIIRIS) and Department of Electrical and Electronic Information Engineering at Toyohashi University of Technology, and the Japan Atomic Energy Agency (JAEA) describe the physical mechanism of an observed increase in the resistance of p-type GaN irradiated with 380 keV protons compared with n-type GaN.

 This image depicts two-terminal resistance of p- and n-type GaN as a function of proton fluence. This inset shows schematic of sample, and lines are guide for eyes. Credit: Copyright (c) 2014 Toyohashi University of Technology.

This image depicts two-terminal resistance of p- and n-type GaN as a function of proton fluence. This inset shows schematic of sample, and lines are guide for eyes.
Credit: Copyright (c) 2014 Toyohashi University of Technology.

The GaN-based LED structure shown in Fig.1 was irradiated with protons and the resulting electrical properties measured. Notably, the electrodes to measure the resistance of the p-type and n-type layers were produced independently using the clean room facilities at EIIRIS and the ion implanter in JAEA.

The two terminal resistance of the n-type GaN did not vary from its initial value after 1×1014 cm-2 proton irradiation, and remained of the same order after 1×1015 cm-2 protons. However, a clear increase of the resistance was found in the p-type GaN after 1×1014 cm-2 irradiation. The resistance increased further by six orders of magnitude after 1×1015 cm-2.

The observed increase of the resistance in p-type GaN is explained as being due to the lower initial carrier density than in n-type GaN due to a lack of efficient p-type doping technology for GaN, which is a key for the realization of novel devices operable in harsh environments.

Samsung Electronics Co. today introduced new chip-on-board (COB) LED package products, the LC006B and LC008B, with six and eight watts of power respectively. The new packages join five others in Samsung’s popular LC series (LC013B, LC019B, LC026B, LC033B and LC040B), to complete its COB package line-up.

“With the introduction of our new under-10 watt COB packages, we are signaling our intent to aggressively target the indoor LED lighting market,” said Bangwon Oh, Senior Vice President, Strategic Marketing Team, LED Business, Samsung Electronics. “Samsung will continue to advance its LED technology and business objectives by providing lighting manufacturers with the best in LED lighting components, delivering exceptionally high-quality LED package and engine products and services that reliably meet customer needs,” he added. “We remain dedicated to increasing our breadth of market solutions, to further grow our LED lighting component business.”

A chip-on-board LED package provides a single light source that combines multiple LED chips to achieve higher light intensity and uniformity, while simplifying luminaire design.

The LC006B and LC008B offer high-efficacy levels of 140lm/W and 142lm/W at 5000K CCT, respectively. The new packages will support a wide range of CCT (Correlated Color Temperature) specifications from 2700K to 5000K with a CRI (Color Rendering Index) over 80. They also feature a compact package size with an 8mm LES (Light Emitting Surface) and a package structure that can be easily connected with holders or screw mounts for greater installation convenience.

Samsung’s LC series has gained widespread attention for delivering high luminance from a small LES, as well as low heat resistance and outstanding light efficacy. The LC packages also feature high color uniformity with 3-step MacAdam ellipses and consistently superior light quality.

Samsung COB LED lighting solutions now can be used in a significantly wider range of applications, including downlight for home lighting, flood light for industrial lighting, and spotlight and downlight for commercial lighting.

Soraa announced today that it has introduced a perfectly compatible version of its award-winning MR16 LED lamp. Featuring the company’s signature elements of full-visible-spectrum light, Soraa’s constant current MR16 LED lamp is the ideal lighting solution for restaurants, retail, high-end residential, and office environments where superior light quality and dimming are essential.

Equipped with a standard GU5.3 two-pin base, Soraa’s constant current MR16 LED lamp fits into any MR16 fixture and fully conforms to the ANSI/ IECE compatible form factor. Unlike other MR16 LED lamps, the constant current LED lamp is designed to accept an external driver which supplies the lamp with low voltage DC input current, eliminating the need to fit a transformer in limited space.

Providing enormous dimming and control flexibility, light output can now be programmed to the desired level when using a programmable or remote driver. The lamp also achieves zero flicker when used with a DC driver and is available in 10 degree, 25 degree and 36 degree versions.

“Incompatibility issues between LED lamps, fixtures, dimmers and transformers continue to hinder the advancement and adoption of LED technology,” explained George Stringer, Senior VP of North America Sales at Soraa. “Our new constant current MR16 LED lamp overcomes these hurdles, enabling flexibility and choice without compromising on performance and quality.”

Soraa’s constant current MR16 LED lamp features the company’s Point Source Optics for beautiful, high intensity, and uniform beams; and unique Violet-Emission 3-Phosphor (VP3) LED technology for perfect rendering of colors and whiteness. Utilizing every color in the rainbow, especially deep red emission, Soraa’s VP3 Vivid Color renders warm tones beautifully and accurately, and achieves a color-rendering index (CRI) of 95 and deep red (R9) rendering of 95 at color temperatures ranging from 2700K to 4000K. And unlike blue-based white LEDs without any violet/ ultra-violet emission, the company’s VP3 Natural White is achieved by engineering the violet emission to properly excite fluorescing agents including natural objects like human eyes and teeth, as well as manufactured white materials such as clothing, paper and cosmetics.

Related news: Soraa founder wins Nobel Prize in physics

By Daniel QI, SEMI China

General Lighting is a Key Growth Driver

As a result of cost reduction and performance improvements, LED lighting is becoming more and more competitive in general lighting market. Energy-efficient fluorescent lamps (like CFL) productions have experienced growing and stabilizing stages in recent years; however, energy-efficient fluorescent lamp production is now facing a significant decline in 2014 as LED lighting products represent a faster growing segment of this market. SEMI China believes that the general lighting market will replace the LCD TV backlight market as the largest application market for LEDs in 2014, and general lighting market will continue to drive the LED industry over the next several years.

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China’s LED Fab Industry Is Consolidating and Recovering

Due to overly optimistic expectations for future market growth and opportunities, coupled with many local governments providing subsidies for MOCVD equipment procurement, China’s LED fab industry entered into a hyper-growth period between 2010 and 2011, resulting in 76 LED fabs being established by the end of 2011. Many of these companies struggled given challenges in ramping up and with over-supply in the market. Fab capacity utilization lagged for many companies.

Following this post hyper growth period, fab utilization eventually recovered and improved throughout 2013, reaching about 90% by first quarter in 2014 (see next figure). Two key reasons are evident for improved capacity utilization. First, as previously mentioned, demand in general lighting application has increased. Second, China’s LED fabs have undergone consolidation since 2012. Consolidation occurred as some of LED fabs went bankrupt or exited the industry entirely, thus mitigating oversupply in the China market. These bankrupted or former LED fabs are not included in the utilization statistics shown in the figure below.

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China LED Fab Industry Expansion Plan

There has been very limited news of LED fab expansions over the previous two years, but the situation has changed as a number of China’s LED companies have announced new fab projects and/or expansion plans in 2014. SEMI believes that over the next three to four years upstream LED manufacturers in China will enter robust era of growth. Unlike 2010 and 2011, this expansion round will be dominated by leading manufacturers, not new entrants. Also, the total increase in MOCVD tool quantity in 2014 and 2015 will be from just six companies  and will account 74% of the total quantity of MOCVD tools installed in China. It is expected that the number of new MOCVD tools installed will exceed 1,000 from 2014 to 2018.

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The New Edition of China LED Fab Industry Report

SEMI China has recently published a new report of China’s LED Fab Industry in October 2014.This report covers: the LED lighting market, global LED fab capacity forecast, China’s LED fab industry utilization statistics, a listing of all of China’s LED fabs, LED fab expansion plans by supplier, China MOCVD tool market analysis and forecast, China GaN epitaxial wafer capacity statistics, and LED forecast by wafer size.

For more information, please contact Daniel QI: [email protected]

Intematix Corporation, a manufacturer of phosphor solutions for LED lighting, today announced Jerry Turin as the company’s Chief Financial Officer.  Most recently, Mr. Turin served as Chief Financial Officer of Oclaro, Inc., which scaled to a peak of $600M revenue run-rate from $250M during his tenure.  Mr. Turin will direct the company’s financial strategy and finance team.

“Jerry Turin’s experience and financial expertise will promote the strategic growth objectives of Intematix,” said Mark Swoboda, CEO of Intematix. “His understanding of the financial ecosystem, and his rapport with the investment community, will contribute to the financial foundation supporting the execution of our plans.”

“I am excited to step into this role at Intematix,” stated Mr. Turin. “The core competencies of Intematix are impressive, and the market opportunities are significant. I look forward to working with the talented team at Intematix.”

Prior to his appointment as Chief Financial Officer at Intematix, Mr. Jerry Turin was the Chief Financial Officer of Oclaro, Inc. from 2008 through 2013. Mr. Turin served as the Vice President of Finance, Corporate Controller and Treasury from July 2005 to 2008. Before his tenure at Oclaro, Mr. Turin worked at executive level financial positions in Silicon Valley and has more than 20 years of combined accounting and corporate finance experience in the technology industry. He also served at Deloitte & Touche as Senior Manager of Audit Services. Mr. Turin holds a Bachelor’s in Business Administration and Commerce from the University of Alberta. He is also a member of the Canadian Institute of Chartered Accountants and the Institute of Chartered Accountants of Alberta.

Cree, Inc. announced a breakthrough in lighting-class LED performance with its SC5 Technology Platform. The new platform powers the next generation of lighting with the introduction of Extreme High Power (XHP) LEDs. This new class of LEDs can reduce system costs by up to 40 percent in most lighting applications.

“As a technology company, we’re focused on breaking the performance barriers that really matter to the lighting industry,” said Chuck Swoboda, Cree Chairman and CEO. “The SC5 Technology Platform redefines what is possible in high-power LEDs by doubling the lumens out of a single LED, giving lighting manufacturers the flexibility to innovate significantly lower cost systems. This new platform establishes a new benchmark for LED lumens per wafer, which we believe will define the long-term success of our industry. This also validates our belief that high-power LED technology enables the best lighting system designs and a better lighting experience for end customers.”

The SC5 Technology Platform is built on Cree’s silicon carbide technology and features significant advancements in epitaxial structure, chip architecture and an advanced light conversion system optimized for best thermal and optical performance. With these advancements, the SC5 Technology Platform achieves unparalleled lumen density and longer lifetime at higher operating temperatures than previous LED technology, which can significantly reduce thermal, mechanical and optical costs at the system level.

“LEDs are no longer the most expensive portion of an LED lighting system, but they fundamentally determine the overall system performance and cost,” said Dave Emerson, vice president and general manager for Cree LEDs. “While other LED manufacturers only promise incrementally lower LED cost, our new Extreme High Power (XHP) LEDs leveraging the SC5 Technology™ Platform directly address the increased burden that thermal, mechanical and optical elements now place on total system cost.”

The first available family of XHP LEDs is the XLamp® XHP50 LED, delivering up to 2250 lumens at 19 watts from a 5.0×5.0 mm package. At its maximum current, the XHP50 provides twice the light output of the industry’s brightest single-die LED, the XLamp XM-L2 LED, at a similar lumens per watt and without increasing the package footprint. By leveraging Cree’s latest reliability innovations, the XHP50 is designed to maintain L90 lifetimes above 50,000 hours even at high temperature and current.

Even as the 2014 Nobel Prize in Physics has enshrined light emitting diodes (LEDs) as the single most significant and disruptive energy-efficient lighting solution of today, scientists around the world continue unabated to search for the even-better-bulbs of tomorrow.

Enter carbon electronics.

Electronics based on carbon, especially carbon nanotubes (CNTs), are emerging as successors to silicon for making semiconductor materials. And they may enable a new generation of brighter, low-power, low-cost lighting devices that could challenge the dominance of light-emitting diodes (LEDs) in the future and help meet society’s ever-escalating demand for greener bulbs.

Scientists from Tohoku University in Japan have developed a new type of energy-efficient flat light source based on carbon nanotubes with very low power consumption of around 0.1 Watt for every hour’s operation–about a hundred times lower than that of an LED.

In the journal Review of Scientific Instruments, from AIP publishing, the researchers detail the fabrication and optimization of the device, which is based on a phosphor screen and single-walled carbon nanotubes as electrodes in a diode structure. You can think of it as a field of tungsten filaments shrunk to microscopic proportions.

They assembled the device from a mixture liquid containing highly crystalline single-walled carbon nanotubes dispersed in an organic solvent mixed with a soap-like chemical known as a surfactant. Then, they “painted” the mixture onto the positive electrode or cathode, and scratched the surface with sandpaper to form a light panel capable of producing a large, stable and homogenous emission current with low energy consumption.

“Our simple ‘diode’ panel could obtain high brightness efficiency of 60 Lumen per Watt, which holds excellent potential for a lighting device with low power consumption,” said Norihiro Shimoi, the lead researcher and an associate professor of environmental studies at the Tohoku University.

Brightness efficiency tells people how much light is being produced by a lighting source when consuming a unit amount of electric power, which is an important index to compare the energy-efficiency of different lighting devices, Shimoi said. For instance, LEDs can produce 100s Lumen per Watt and OLEDs (organic LEDs) around 40.

Although the device has a diode-like structure, its light-emitting system is not based on a diode system, which are made from layers of semiconductors, materials that act like a cross between a conductor and an insulator, the electrical properties of which can be controlled with the addition of impurities called dopants.

The new devices have luminescence systems that function more like cathode ray tubes, with carbon nanotubes acting as cathodes, and a phosphor screen in a vacuum cavity acting as the anode. Under a strong electric field, the cathode emits tight, high-speed beams of electrons through its sharp nanotube tips — a phenomenon called field emission. The electrons then fly through the vacuum in the cavity, and hit the phosphor screen into glowing.

“We have found that a cathode with highly crystalline single-walled carbon nanotubes and an anode with the improved phosphor screen in our diode structure obtained no flicker field emission current and good brightness homogeneity,” Shimoi said.

Caption: This image shows a planar light source device from the front. Credit: N.Shimoi/Tohoku University

Caption: This image shows a planar light source device from the front. Credit: N.Shimoi/Tohoku University

Field emission electron sources catch scientists’ attention due to its ability to provide intense electron beams that are about a thousand times denser than conventional thermionic cathode (like filaments in an incandescent light bulb). That means field emission sources require much less power to operate and produce a much more directional and easily controllable stream of electrons.

In recent years, carbon nanotubes have emerged as a promising material of electron field emitters, owing to their nano-scale needle shape and extraordinary properties of chemical stability, thermal conductivity and mechanical strength.

Highly crystalline single-walled carbon nanotubes (HCSWCNT) have nearly zero defects in the carbon network on the surface, Shimoi explained. “The resistance of cathode electrode with highly crystalline single-walled carbon nanotube is very low. Thus, the new flat-panel device has smaller energy loss compared with other current lighting devices, which can be used to make energy-efficient cathodes that with low power consumption.”

“Many researchers have attempted to construct light sources with carbon nanotubes as field emitter,” Shimoi said. “But nobody has developed an equivalent and simpler lighting device.”

Considering the major step for device manufacture–the wet coating process is a low-cost but stable process to fabricate large-area and uniformly thin films, the flat-plane emission device has the potential to provide a new approach to lighting in people’s life style and reduce carbon dioxide emissions on the earth, Shimoi said.

Duke University researchers have made fluorescent molecules emit photons of light 1,000 times faster than normal — setting a speed record and making an important step toward realizing superfast light emitting diodes (LEDs) and quantum cryptography.

This year’s Nobel Prize in physics was awarded for the discovery of how to make blue LEDs, allowing everything from more efficient light bulbs to video screens. While the discovery has had an enormous impact on lighting and displays, the slow speed with which LEDs can be turned on and off has limited their use as a light source in light-based telecommunications.

In an LED, atoms can be forced to emit roughly 10 million photons in the blink of an eye. Modern telecommunications systems, however, operate nearly a thousand times faster. To make future light-based communications using LEDs practical, researchers must get photon-emitting materials up to speed.

In a new study, engineers from Duke increased the photon emission rate of fluorescent molecules to record levels by sandwiching them between metal nanocubes and a gold film.

This is an artist's representation of light trapped between a silver nanocube and a thin sheet of gold. When fluorescent molecules -- shown in red -- are trapped between the two, they emit photons up to 1,000 times faster than normal. Credit: Gleb Akselrod, Duke University

This is an artist’s representation of light trapped between a silver nanocube and a thin sheet of gold. When fluorescent molecules — shown in red — are trapped between the two, they emit photons up to 1,000 times faster than normal. Credit: Gleb Akselrod, Duke University

“One of the applications we’re targeting with this research is ultrafast LEDs,” said Maiken Mikkelsen, an assistant professor of electrical and computer engineering and physics at Duke. “While future devices might not use this exact approach, the underlying physics will be crucial.”

Mikkelsen specializes in plasmonics, which studies the interaction between electromagnetic fields and free electrons in metal. In the experiment, her group manufactured 75nm silver nanocubes and trapped light between them, greatly increasing the light’s intensity.

When fluorescent molecules are placed near intensified light, the molecules emit photons at a faster rate through an effect called Purcell enhancement. The researchers found they could achieve a significant speed improvement by placing fluorescent molecules in a gap between the nanocubes and a thin film of gold.

To attain the greatest effect, Mikkelsen’s team needed to tune the gap’s resonant frequency to match the color of light that the molecules respond to. With the help of co-author David R. Smith, the James B. Duke Professor and Chair of Electrical and Computer Engineering at Duke, they used computer simulations to determine the exact size of the gap needed between the nanocubes and gold film to optimize the setup.

That gap turned out to be just 20 atoms wide. But that wasn’t a problem for the researchers.

“We can select cubes with just the right size and make the gaps literally with nanometer precision,” said Gleb Akselrod, a postdoc in Mikkelsen’s lab and first author on the study. “When we have the cube size and gap perfectly calibrated to the molecule, that’s when we see the record 1,000-fold increase in fluorescence speed.”

Because the experiment used many randomly aligned molecules, the researchers believe they can do even better. They plan to design a system with individual fluorescent molecule placed precisely underneath a single nanocube. According to Akselrod, they can achieve even higher fluorescence rates by standing the molecules up on edge at the corners of the cube.

“If we can precisely place molecules like this, it could be used in many more applications than just fast LEDs,” said Akselrod. “We could also make fast sources of single photons that could be used for quantum cryptography. This technology would allow secure communication that could not be hacked — at least not without breaking the laws of physics.”

The 2014 Nobel Prize for physics awarded today to three physicists for their invention of blue light-emitting diodes (LED) led to a significant breakthrough and paved the way for the creation of white light—a cleaner, more energy-efficient and longer-lasting source of illumination that also has generated a multibillion-dollar market and the creation of hundreds of thousands of jobs, according to IHS Technology.

Following the invention of blue LEDs by Isamu Akasaki, Hiroshi Amano and Shuji Nakamura, white light could finally be achieved—either through a combination with previously invented red and green LEDs; or as more commonly seen today, by adding a yellow phosphor layer over the blue LED. Without blue diodes, white light could not be produced.

Since the trailblazing invention of blue LEDs in the early 1990s the LED component market has flourished, reaching an estimated $17.7 billion in 2013, as shown in the attached figure, and supporting more than 250,000 jobs in the industry. The overall market would be even bigger if it included all the LED downstream markets, such as lighting, displays, signage, consumer electronics and even Christmas lights.

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William Rhodes, research manager for LEDs and lighting at IHS, said that the invention of Akasaki, Amano and Nakamura was a game-changer.

“Before the invention of blue LEDs, the market was mainly focused on indicator lights in toys, industrial and automotive applications,” Rhodes observed. “Since then the market has evolved with more than 90 percent of all displays sold this year backlit by LEDs, and LEDs will account for 32 percent of all bulb sales and revenue in 2014.”

The LED lighting market is poised for strong growth in the next five to 10 years with energy-hungry technologies being systematically banned across the world. In particular, consumers and business owners alike are increasingly looking for energy-efficient lighting for their homes and offices to replace energy hogs such as incandescent bulbs, which can use as much as six times the amount of electricity compared to LEDs.

All of this would not be possible without the ground-breaking work of this year’s Nobel Prize physics winners Akasaki, Amano and Nakamura, Rhodes said.