Category Archives: Materials

Technavio projects the global semiconductor glass wafer market to post a CAGR of more than 6% during the forecast period. The emergence of advanced and compact consumer electronic devices is a key driver, which is expected to impact market growth.

Consumer electronic devices have witnessed a massive transformation over the last five years. Feature phones have been replaced by smartphones, PCs by laptops, and now laptops are being replaced by tablets. Cathode ray tube (CRT) TVs are being replaced by light-emitting diode (LED) TVs and organic LED (OLED) TVs. Due to increase in unit shipments of tablets and smartphones over the last five years, the demand for ICs (including MEMS devices and CMOS image sensors) used in these devices is on the rise. As semiconductor glass wafers are integral to ICs, rising demand for ICs will generate strong demand for semiconductor glass wafers over the forecast period.

In this report, Technavio highlights the growing proliferation of IoT and connected devices as one of the key emerging trends to drive the global semiconductor glass wafer market:

Growing proliferation of IoT and connected devices

IoT is a network of interrelated computing devices comprising mechanical and digital machines or objects that possess the ability to transfer data over a network without human-to-computer interaction. More than 30 billion IoT devices, generating about 50 trillion GBs of data, are expected to be connected through IoT by 2022. IoT enables devices to collect data using sensors and actuators and transmits data to a centralized location on a real-time basis, which empowers the user to take an informed decision. Thus, the adoption of IoT is increasing in several market segments, such as consumer electronics, automotive, and medical.

According to a senior analyst at Technavio for semiconductor equipment research, “Sensors and MEMS are an integral part of IoT devices and are manufactured from semiconductor glass wafers. It is projected that a total of one trillion sensors will be produced in 2020 to support the demand for IoT devices. This will require a significant production of semiconductor glass wafers, which can be met by several fabs. Growing applications of IoT will drive the construction of fabs.”

By Walt Custer, Custer Consulting Group

Broad global & U.S. electronic supply chain growth

The first quarter of this year was very strong globally, with growth across the entire electronics supply chain. Although Chart 1 is based on preliminary data, every electronics sector expanded –  with many in double digits. The U.S. dollar-denominated growth estimates in Chart 1 have effectively been amplified by about 5 percent by exchange rates (as stronger non-dollar currencies were consolidated to weaker U.S. dollars), but the first quarter global rates are very impressive nonetheless.

Walt Custer Chart 1

U.S. growth was also good (Chart 2) with Quarter 1 2018 total electronics equipment shipments up 7.2 percent over the same period last year. Since all the Chart 2 values are based on domestic (US$) sales, there is no growth amplification due to exchange rates.

Walt Custer Chart 2

We expect continued growth in Quarter 2 but not at the robust pace as the first quarter.

Chip foundry growth resumes

Taiwan-listed companies report their monthly revenues on a timely basis – about 10 days after month end. We track a composite of 14 Taiwan Stock Exchange listed chip foundries to maintain a “pulse” of this industry (Chart 3).

Walt Custer Chart 3

Chip foundry sales have been a leading indicator for global semiconductor and semiconductor capital equipment shipments. After dropping to near zero in mid-2017, foundry growth is now rebounding.

Chart 4 compares 3/12 (3-month) growth rates of global semiconductor and semiconductor equipment sales to chip foundry sales. The foundry 3/12 has historically led semiconductors and SEMI equipment and is pointing to a coming cyclical upturn. It will be interesting to see how China’s semiconductor industry buildup impacts this historical foundry leading indicator’s performance.

Walt Custer Chart 4

Passive Component Shortages and Price Increases

Passive component availability and pricing are currently major issues. Per Chart 5, Quarter 1 2018 passive component revenues increased almost 25 percent over the same period last year. Inadequate component supplies are hampering many board assemblers with no short-term relief in sight.

Walt Custer Chart 5

Peeking into the Future

Looking forward, the global purchasing managers index (a broad leading indicator) has moderated but is still well in growth territory.

Walt Custer Chart 6

The world business outlook remains positive but requires continuous watching!

Walt Custer of Custer Consulting Group is an  analyst focused on the global electronics industry.

Originally published on the SEMI blog.

Pure quartz glass is highly transparent and resistant to thermal, physical, and chemical impacts. These are optimum prerequisites for use in optics, data technology or medical engineering. For efficient, high-quality machining, however, adequate processes are lacking. Scientists of Karlsruhe Institute of Technology (KIT) have developed a forming technology to structure quartz glass like a polymer. This innovation is reported in the journal Advanced Materials.

“It has always been a big challenge to combine highly pure quartz glass and its excellent properties with a simple structuring technology,” says Dr. Bastian E. Rapp, Head of the NeptunLab interdisciplinary research group of KIT’s Institute of Microstructure Technology (IMT). Rapp and his team develop new processes for industrial glass processing. “Instead of heating glass up to 800 °C for forming or structuring parts of glass blocks by laser processing or etching, we start with the smallest glass particles,” says the mechanical engineer. The scientists mix glass particles of 40 nanometers in size with a liquid polymer, form the mix like a sponge cake, and harden it to a solid by heating or light exposure. The resulting solid consists of glass particles in a matrix at a ratio of 60 to 40 vol%. The polymers act like a bonding agent that retains the glass particles at the right locations and, hence, maintains the shape.

This “Glassomer” can be milled, turned, laser-machined or processed in CNC machines just like a conventional polymer. “The entire range of polymer forming technologies is now opened for glass,” Rapp emphasizes. For fabricating high-performance lenses that are used in smartphones among others, the scientists produce a Glassomer rod, from which the lenses are cut. For highly pure quartz glass, the polymers in the composite have to be removed. For doing so, the lenses are heated in a furnace at 500 to 600 °C and the polymer is burned fully to CO2. To close the resulting gaps in the material, the lenses are sintered at 1300 °C. During this process, the remaining glass particles are densified to pore-free glass.

This forming technology enables production of highly pure glass materials for any applications, for which only polymers have been suited so far. This opens up new opportunities for the glass processing industry as well as for the optical industry, microelectronics, biotechnology, and medical engineering. “Our process is suited for mass production. Production and use of quartz glass are much cheaper, more sustainable, and more energy-efficient than those of a special polymer,” Rapp explains.

This is the third innovation for the processing of quartz glass that has been developed by NeptunLab on the basis of a liquid glass-polymer mixture. In 2016, the scientists already succeeded in using this mixture for molding. In 2017, they applied the mixture for 3D printing and demonstrate its suitability for additive manufacture. Within the framework of the “NanomatFutur” competition for early-stage researchers, the team was funded with EUR 2.8 million by the Federal Ministry of Education and Research from 2014 to 2018. A spinoff now plans to commercialize Glassomer.

A Columbia University-led international team of researchers has developed a technique to manipulate the electrical conductivity of graphene with compression, bringing the material one step closer to being a viable semiconductor for use in today’s electronic devices.

By compressing layers of boron nitride and graphene, researchers were able to enhance the material's band gap, bringing it one step closer to being a viable semiconductor for use in today's electronic devices. Credit:  Philip Krantz

By compressing layers of boron nitride and graphene, researchers were able to enhance the material’s band gap, bringing it one step closer to being a viable semiconductor for use in today’s electronic devices. Credit: Philip Krantz

“Graphene is the best electrical conductor that we know of on Earth,” said Matthew Yankowitz, a postdoctoral research scientist in Columbia’s physics department and first author on the study. “The problem is that it’s too good at conducting electricity, and we don’t know how to stop it effectively. Our work establishes for the first time a route to realizing a technologically relevant band gap in graphene without compromising its quality. Additionally, if applied to other interesting combinations of 2D materials, the technique we used may lead to new emergent phenomena, such as magnetism, superconductivity, and more.”

The study, funded by the National Science Foundation and the David and Lucille Packard Foundation, appears in the May 17 issue of Nature.

The unusual electronic properties of graphene, a two-dimensional (2D) material comprised of hexagonally-bonded carbon atoms, have excited the physics community since its discovery more than a decade ago. Graphene is the strongest, thinnest material known to exist. It also happens to be a superior conductor of electricity – the unique atomic arrangement of the carbon atoms in graphene allows its electrons to easily travel at extremely high velocity without the significant chance of scattering, saving precious energy typically lost in other conductors.

But turning off the transmission of electrons through the material without altering or sacrificing the favorable qualities of graphene has proven unsuccessful to-date.

“One of the grand goals in graphene research is to figure out a way to keep all the good things about graphene but also create a band gap – an electrical on-off switch,” said Cory Dean, assistant professor of physics at Columbia University and the study’s principal investigator. He explained that past efforts to modify graphene to create such a band gap have degraded the intrinsically good properties of graphene, rendering it much less useful. One superstructure does show promise, however. When graphene is sandwiched between layers of boron nitride (BN), an atomically-thin electrical insulator, and the two materials are rotationally aligned, the BN has been shown to modify the electronic structure of the graphene, creating a band gap that allows the material to behave as a semiconductor – that is, both as an electrical conductor and an insulator. The band gap created by this layering alone, however, is not large enough to be useful in the operation of electrical transistor devices at room temperature.

In an effort to enhance this band gap, Yankowitz, Dean, and their colleagues at the National High Magnetic Field Laboratory, the University of Seoul in Korea, and the National University of Singapore, compressed the layers of the BN-graphene structure and found that applying pressure substantially increased the size of the band gap, more effectively blocking the flow of electricity through the graphene.

“As we squeeze and apply pressure, the band gap grows,” Yankowitz said. “It’s still not a big enough gap – a strong enough switch – to be used in transistor devices at room temperature, but we have gained a fundamentally better understanding of why this band gap exists in the first place, how it can be tuned, and how we may target it in the future. Transistors are ubiquitous in our modern electronic devices, so if we can find a way to use graphene as a transistor it would have widespread applications.”

Yankowitz added that scientists have been conducting experiments at high pressures in conventional three-dimensional materials for years, but no one had yet figured out a way to do them with 2D materials. Now, researchers will be able to test how applying various degrees of pressure changes the properties of a vast range of combinations of stacked 2D materials.

“Any emergent property that results from the combination of 2D materials should grow stronger as the materials are compressed,” Yankowitz said. “We can take any of these arbitrary structures now and squeeze them and the strength of the resulting effect is tunable. We’ve added a new experimental tool to the toolbox we use to manipulate 2D materials and that tool opens boundless possibilities for creating devices with designer properties.”

Vladimir Mostepanenko, Chief Research Associate of KFU Cosmology Lab and Pulkovo Astronomical Observatory, explains, “Despite graphene layers’ extremely small width, it has proven to be a firm material which conducts electricity even under zero temperatures when density of charge carriers also equals zero. But something absolutely unexpected was that this residual conductivity can be expressed through fundamental physical constants – electron charge and Planck constant. Graphene has been used successfully in dozens of electronic devices and has been found in interstellar matter.”

Graphene’s unusual qualities led to speculation that the causality principle may not be observed for it. The authors, Vladimir Mostepanenko and Galina Klimchitskaya, proved that the principle is preserved for graphene. Through the direct analytic calculation it was shown that the real and imaginary parts of graphene conductivity, found recently on the basis of first principles of thermal quantum field theory using the polarization tensor in (2+1)-dimensional space-time, satisfy the Kramers-Kronig relations precisely.

The results are important for further inquiries into reflective and absorptive qualities of graphene.

Researchers at Queen Mary University of London, University of Cambridge and Max Planck Institute for Solid State Research have discovered how a pinch of salt can be used to drastically improve the performance of batteries.

They found that adding salt to the inside of a supermolecular sponge and then baking it at a high temperature transformed the sponge into a carbon-based structure.

Surprisingly, the salt reacted with the sponge in special ways and turned it from a homogeneous mass to an intricate structure with fibres, struts, pillars and webs. This kind of 3D hierarchically organised carbon structure has proven very difficult to grow in a laboratory but is crucial in providing unimpeded ion transport to active sites in a battery.

In the study, published in JACS (Journal of the American Chemical Society), the researchers demonstrate that the use of these materials in Lithium-ion batteries not only enables the batteries to be charged-up rapidly, but also at one of the highest capacities.

Due to their intricate architecture the researchers have termed these structures ‘nano-diatoms’, and believe they could also be used in energy storage and conversion, for example as electrocatalysts for hydrogen production.

Lead author and project leader Dr Stoyan Smoukov, from Queen Mary’s School of Engineering and Materials Science, said: “This metamorphosis only happens when we heat the compounds to 800 degrees centigrade and was as unexpected as hatching fire-born dragons instead of getting baked eggs in the Game of Thrones. It is very satisfying that after the initial surprise, we have also discovered how to control the transformations with chemical composition.”

Carbon, including graphene and carbon nanotubes, is a family of the most versatile materials in nature, used in catalysis and electronics because of its conductivity and chemical and thermal stability.

3D carbon-based nanostructures with multiple levels of hierarchy not only can retain useful physical properties like good electronic conductivity but also can have unique properties. These 3D carbon-based materials can exhibit improved wettability (to facilitate ion infiltration), high strength per unit weight, and directional pathways for fluid transport.

It is, however, very challenging to make carbon-based multilevel hierarchical structures, particularly via simple chemical routes, yet these structures would be useful if such materials are to be made in large quantities for industry.

The supermolecular sponge used in the study is also known as a metal organic framework (MOF) material. These MOFs are attractive, molecularly designed porous materials with many promising applications such as gas storage and separation. The retention of high surface area after carbonisation – or baking at a high temperature – makes them interesting as electrode materials for batteries. However, so far carbonising MOFs has preserved the structure of the initial particles like that of a dense carbon foam. By adding salts to these MOF sponges and carbonising them, the researchers discovered a series of carbon-based materials with multiple levels of hierarchy.

Dr R. Vasant Kumar, a collaborator on the study from University of Cambridge, commented: “This work pushes the use of the MOFs to a new level. The strategy for structuring carbon materials could be important not only in energy storage but also in energy conversion, and sensing.”

Lead author, Tiesheng Wang, from University of Cambridge, said: “Potentially, we could design nano-diatoms with desired structures and active sites incorporated in the carbon as there are thousands of MOFs and salts for us to select.”

University of Waterloo chemists have found a much faster and more efficient way to store and process information by expanding the limitations of how the flow of electricity can be used and managed.

In a recently released study, the chemists discovered that light can induce magnetization in certain semiconductors – the standard class of materials at the heart of all computing devices today.

“These results could allow for a fundamentally new way to process, transfer, and store information by electronic devices, that is much faster and more efficient than conventional electronics.”

For decades, computer chips have been shrinking thanks to a steady stream of technological improvements in processing density. Experts have, however, been warning that we’ll soon reach the end of the trend known as Moore’s Law, in which the number of transistors per square inch on integrated circuits double every year.

“Simply put, there’s a physical limit to the performance of conventional semiconductors as well as how dense you can build a chip,” said Pavle Radovanovic, a professor of chemistry and a member of the Waterloo Institute for Nanotechnology. “In order to continue improving chip performance, you would either need to change the material transistors are made of – from silicon, say to carbon nanotubes or graphene – or change how our current materials store and process information.”

Radovanovic’s finding is made possible by magnetism and a field called spintronics, which proposes to store binary information within an electron’s spin direction, in addition to its charge and plasmonics, which studies collective oscillations of elements in a material.

“We’ve basically magnetized individual semiconducting nanocrystals (tiny particles nearly 10,000 times smaller than the width of a human hair) with light at room temperature,” said Radovanovic. “It’s the first time someone’s been able to use collective motion of electrons, known as plasmon, to induce a stable magnetization within such a non-magnetic semiconductor material.”

In manipulating plasmon in doped indium oxide nanocrystals Radovanovic’s findings proves that the magnetic and semiconducting properties can indeed be coupled, all without needing ultra-low temperatures (cryogens) to operate a device.

He anticipates the findings could initially lead to highly sensitive magneto-optical sensors for thermal imaging and chemical sensing. In the future, he hopes to extend this approach to quantum sensing, data storage, and quantum information processing.

ORS Labs, Inc., the parent company of Oneida Research Services, Inc. (ORS), announces the acquisition of Silicon Cert Laboratories in Reading, Pennsylvania. Silicon Cert Laboratories is an internationally recognized leader in environmental and mechanical testing and qualification of products and components for the telecommunications, defense, automotive, aerospace and medical-device industries. Silicon Cert Laboratories testing services include mechanical shock, vibration, drop testing and environmental exposure such as temperature and humidity cycling to evaluate the impact of changing environmental conditions on products.

“The acquisition of Silicon Cert Laboratories substantially increases the level of expertise and technology that ORS can offer when evaluating and qualifying products and components for mission-critical applications in the industries we serve,” said Daniel Rossiter, Senior Vice President of Oneida Research Services, Inc. “We are thrilled to be working together and look forward to many years of growth.”

John Schmoyer, Client Services Manager at Silicon Cert stated “Oneida and Silicon Cert have had a friendly cooperative relationship for over twelve (12) years. This is a win-win relationship for both Silicon Cert Laboratories and Oneida Research.”

About Silicon Cert Laboratories: Based in Reading, PA, Silicon Cert Laboratories was founded in 1998 by a group of former Bell Labs, AT&T Microelectronics and Lucent Technologies engineers with an extensive background in integrated circuit and optoelectronic component design, manufacturing and testing. The company achieved ISO certification in 2000 and is currently certified to ISO 9001:2008 through DNV-GL. In 2007, the Defense Logistics Agency in Columbus, Ohio approved Silicon Cert for multiple MIL-STD- 883 test methods. In 2009, the company was accredited by A2LA to ISO/IEC 17025:2005 to perform a wide variety of reliability tests. https://www.siliconcert.com

About ORS: Oneida Research Services, Inc. has testing facilities in Whitesboro, New York and Denver, Colorado. Both locations are accredited to ISO 9001:2015 and AS9100D and approved by the Defense Logistics Agency in Columbus, Ohio for several test methods per Mil Std. 883 and Mil Std. 750. Throughout its 40 years, ORS has established strong working relationships with experts in the field of applied analytical chemistry, gas analysis, destructive physical analysis, hermeticity testing and organic mass spectrometry. ORS also has an affiliate in Sophia Antipolis, France. https://www.orslabs.com

Air Liquide Advanced Materials, Inc. (ALAM) has been chosen by the New Jersey chapter of the Association for Corporate Growth as an honoree for the 2018 Corporate Growth Awards.

The ACG NJ Corporate Growth Awards were established in 2015 and honor companies that exemplify sustained innovation, excellence and corporate growth. ALAM has been a strong presence in the New Jersey business community since 2013 when it acquired Voltaix, a Branchburg, NJ-based electronics materials company founded in 1986. As the leading manufacturer of speciality chemicals in the semiconductor industry, ALAM is committed to continued long-term growth and engagement with the communities in which it operates.

ALAM is one of five New Jersey companies to receive the distinction at the ACG NJ Corporate Growth Conference and Awards on May 8, 2018 at The Palace at Somerset Park, NJ for a half-day event including a CEO panel discussion and awards ceremony.

Paul Burlingame, Air Liquide Advanced Materials, Inc. President & CEO said, “We are proud to receive the 2018 ACG NJ Corporate Growth Award in recognition of the innovation, operational agility, and customer focus exhibited by Air Liquide Advanced Materials employees every day. As a result of these efforts Air Liquide Advanced Materials remains committed to continued growth fueled by new products, collaborations and markets.”

In the wake of its recent discovery of a flat form of gallium, an international team led by scientists from Rice University has created another two-dimensional material that the researchers said could be a game changer for solar fuel generation. Rice materials scientist Pulickel Ajayan and colleagues extracted 3-atom-thick hematene from common iron ore. The research was introduced in a paper today in Nature Nanotechnology.

Hematene may be an efficient photocatalyst, especially for splitting water into hydrogen and oxygen, and could also serve as an ultrathin magnetic material for spintronic-based devices, the researchers said.

“2D magnetism is becoming a very exciting field with recent advances in synthesizing such materials, but the synthesis techniques are complex and the materials’ stability is limited,” Ajayan said. “Here, we have a simple, scalable method, and the hematene structure should be environmentally stable.”

Ajayan’s lab worked with researchers at the University of Houston and in India, Brazil, Germany and elsewhere to exfoliate the material from naturally occurring hematite using a combination of sonication, centrifugation and vacuum-assisted filtration.

Hematite was already known to have photocatalytic properties, but they are not good enough to be useful, the researchers said.

“For a material to be an efficient photocatalyst, it should absorb the visible part of sunlight, generate electrical charges and transport them to the surface of the material to carry out the desired reaction,” said Oomman Varghese, a co-author and associate professor of physics at the University of Houston.

“Hematite absorbs sunlight from ultraviolet to the yellow-orange region, but the charges produced are very short-lived. As a result, they become extinct before they reach the surface,” he said.

Hematene photocatalysis is more efficient because photons generate negative and positive charges within a few atoms of the surface, the researchers said. By pairing the new material with titanium dioxide nanotube arrays, which provide an easy pathway for electrons to leave the hematene, the scientists found they could allow more visible light to be absorbed.

The researchers also discovered that hematene’s magnetic properties differ from those of hematite. While native hematite is antiferromagnetic, tests showed that hematene is ferromagnetic, like a common magnet. In ferromagnets, atoms’ magnetic moments point in the same direction. In antiferromagnets, the moments in adjacent atoms alternate.

Unlike carbon and its 2D form, graphene, hematite is a non-van der Waals material, meaning it’s held together by 3D bonding networks rather than non-chemical and comparatively weaker atomic van der Waals interactions.

“Most 2D materials to date have been derived from bulk counterparts that are layered in nature and generally known as van der Waals solids,” said co-author Professor Anantharaman Malie Madom Ramaswamy Iyer of the Cochin University of Science and Technology, India. “2D materials from bulk precursors having (non-van der Waals) 3D bonding networks are rare, and in this context hematene assumes great significance.”

According to co-author Chandra Sekhar Tiwary, a former postdoctoral researcher at Rice and now an assistant professor at the Indian Institute of Technology, Gandhinagar, the collaborators are exploring other non-van der Waals materials for their 2D potential.