Category Archives: News

Light and proximity sensors in mobile handsets and tablets are set for expansive double-digit growth within a five-year period, thanks to increasing usage by electronic giants Samsung and Apple. Light and proximity sensors can detect a user’s presence as well as help optimize display brightness and color rendering.

Revenue for the sensors is forecast to reach $782.2 million this year, up a prominent 41 percent from $555.1 million in 2012, according to insights from the MEMS and Sensors Service at information and analytics provider IHS. The market is also expected to grow in the double digits for the next three years before moderating to a still-robust eight percent in 2017. By then, revenue will reach $1.3 billion, as shown in the figure on page 10.

“The continued growth of the smartphone and tablet markets serve as the foundation of a bright future for light sensors,” said Marwan Boustany, senior analyst for MEMS & sensors at IHS. “Market leaders in these areas are driving the growth, with Apple pioneering their adoption and Samsung later taking the lead in their usage.”

drivenbyapple

Sensor segments
There are three types of light and proximity sensors: ambient light sensors (ALS) that measure the intensity of the surrounding light enveloping a cellphone or tablet to adjust screen brightness and save battery power; RGB sensors that measure a room’s color temperature via the red, green and blue wavelengths of light to help correct white balance in the device display; and proximity sensors that disable a handset’s touch screen when it is held close to the head, in order to avoid unwanted input, and also to turn off the light in the display to save battery power.

Overall, the compound annual growth rate for the sensors from 2012 to 2017 equates to 19 percent.

Driving this growth is the shift in use from ALS to RGB in mid- to high-end smartphones; the growing deployment of proximity sensors with gesture capabilities compared to just simple proximity sensors; and the price premiums associated with such changes in usage.

Aside from their most conspicuous use in wireless communications typified by handsets and tablets, light sensors are also utilized in various other applications. These include consumer electronics and data processing for devices like televisions, laptops and PC tablets; the industrial market for home automation, medical electronics and general lighting; and the automotive space for vehicle displays and car functionalities like rain sensors.

Samsung and Apple are leaders in sensor use
Both Samsung and Apple have made use of light and proximity sensors in recent years, helping the sensor market grow in no small measure.

In 2010, Apple included an RGB and proximity sensor for its iPhone 4 and an RGB sensor in its iPad, even though the sensors were subsequently dropped in the iPhone 4S, iPhone 5 and later iPads. Apple let go of the sensors, which were made available at that time in a combination—or combo package—in favor of discrete solutions consisting of individual proximity as well as ALS sensors for its products. While combo sensors offer the convenience of a single configured package and sourcing from a single supplier, discrete solutions can offer flexibility in the choice of sensor.

Samsung, meanwhile, has gone on to use light and proximity sensors in even larger quantities than Apple. Last year Samsung included an RGB, proximity and infrared (IR) combo sensor, for both its Galaxy SIII smartphone and flagship Galaxy Note 2 device that the company termed as a “phablet.” This year, Samsung deployed a discrete RGB sensor in its latest smartphone, the Galaxy S4, switching from a combo package due to lack of availability of a combo sensor with gesture capability. Samsung’s move toward using RGB sensors in its high-end handsets currently sets the tone for the RGB sensor market given Samsung’s high unit sales. Such a move by the South Korean maker is expected to open the door for other brands to also include RGB sensors in their handsets and tablets, IHS believes.

The new gesture functionality, such as that found in the Galaxy S4, will see especially vigorous growth in the years to come, with revenue enjoying an astonishing 44 percent compound annual growth rate from 2013 to 2017. Maxim Integrated Solutions of California provides the discrete gesture solution for the Galaxy S4, but Japan’s Sharp will be producing a combo sensor product with gesture capabilities by September this year.

Sensor suppliers and buyers tussle
Samsung and Apple are the top buyers of light sensors, accounting for more than 50 percent of light sensor revenue last year. Samsung pulled away from Apple after impressive 90 percent growth in sensor purchases between 2011 and 2012, compared to Apple’s 54 percent growth rate of spend during the period.

This is due to Samsung’s shift toward RGB sensors in its Note 2 and SIII devices, which command higher average selling prices. In third place after Samsung and Apple is a collective group of original equipment manufacturers from China. Included here are global players with significant name recognition like Huawei Technologies, ZTE and Lenovo, as well as a multitude of lesser-known companies such as Coolpad and Xiaomi.

Meanwhile, the top sensor suppliers are Austrian-based ams via its Taos unit in Texas, which supplies to Apple; and Capella Microsystems from Taiwan, the top light sensor supplier to Samsung. Together the two manufacturers furnish more than half of the light sensor market. Other important sensor makers are Avago Technologies from California and Sharp from Japan.

PLANSEE’s Advanced Standard designs are made from high-performance metals, graphite, and ceramics and are available for most commercial ion implantation tools worldwide. PLANSEE’s most recent development is an extended life ion source for the Exceed IHC 9600 implantation system from Nissin. This source has been successfully qualified by a major IDM in a high volume manufacturing environment.

130911_SST_1

Arc shorting and instability caused by flawed designs and inconsistent source rebuild are the most frequent reasons for premature replacement of the OEM-designed ion source. Although the standard source filament could have an expected service life of up to 400 hours, the ion source will need to be replaced, on average, after just 300 hours due to such flaws and inconsistencies.

Arc shorting can be caused by deposition of conductive material on the components surrounding the arc chamber. These deposits are created when dopant gas/vapor and etched or sputtered component materials escape from the arc chamber and condense on surrounding components. A direct arc short or instability occurs whenever a conductive bridge builds across an insulator. Even momentary instabilities within the system can disrupt the implant process until the source is ultimately replaced.

This issue inspired the PLANSEE ion implantation design team to develop the new Exceed IHC 9600 source. In it, the PLANSEE team has shielded and re-designed the insulation components of the arc chamber to match the expected service life of the filament. These improvements protect insulators and components from conductive deposits resulting in longer and more predictable source life and greater uptime of valuable equipment.

Refurbishment simplified

Complicated rebuild procedures also present challenges for engineers and technicians. The standard OEM-designed source has over 115 individual components; reassembly is a time-consuming and error-prone procedure. The PLANSEE Advanced Standard ion source has 33% fewer components making source reassembly easier and more reliable.  Mike Reilly, PLANSEE’s Head of Product Development for semiconductor solutions, noted: “The impact of a stable arc and reliable rebuild on beam current and uniformity is considerable particularly when users are working at the limits of their equipment. In this case, PLANSEE staff were able to optimize source reliability for the Exceed IHC 9600 ion implanter without sacrificing any performance."

The new 9600 source design was proven in the first quarter of 2013 and is now running in high volume manufacturing at a top-tier IDM in Asia, replacing the OEM design. Stephen Kampa, PLANSEE’s Sales and Marketing Manager for Asia, added: "The service life of the Advanced Standard source has risen on average from 300 to 400 operating hours. The measures we have taken have an immediate pay off for our customers, because the ion source is the most cost-intensive component of an ion implantation system.  The quick adoption of our design in the marketplace further demonstrates the value that the PLANSEE team can provide to our global customer base."

—————————————————————————————————————-
PLANSEE High Performance Materials

PLANSEE High Performance Materials is an expert in the field of molybdenum, tungsten, tantalum, niobium and chromium components. Alloys and composite materials from PLANSEE come into their own in electronics, coating technology or high-temperature furnaces – wherever traditional materials are stretched beyond their limits.

PLANSEE manufactures thousands of different replacement parts from tungsten, molybdenum, tantalum, graphite and ceramics for ion implantation and other semiconductor applications, operating two centers of excellence in the United States and Japan. PLANSEE manufactures products precisely according to the OEM standards of all major manufacturers worldwide, with a primary focus on the design of improved and enhanced performance systems. Marketed under the "PLANSEE Advanced Standard" brand, upgrade solutions from PLANSEE are known throughout the semiconductor industry for their extended service life, simplified handling, lower maintenance expenditure, and reduced costs.

PLANSEE’s global sales force and international team of product engineers and designers are available for on-site consultation, to provide solutions for your ion implantation needs. Discover more about PLANSEE and find your local contact representative: www.plansee.com