Category Archives: Displays

Researchers from North Carolina State University have developed the first functional oxide thin films that can be used efficiently in electronics, opening the door to an array of new high-power devices and smart sensors. This is the first time that researchers have been able to produce positively charged (p-type) conduction and negatively charged (n-type) conduction in a single oxide material, launching a new era in oxide electronics.

To make functional electronic devices, you need materials with a “p-n junction,” where the positively charged and negatively charged materials meet. Solid state silicon electronics achieved this decades ago, but are limited by the amount of power and temperature they can handle. Oxide materials are an attractive alternative to silicon because they can handle more power.

However, attempts to pair different p-type and n-type oxide materials previously ran into problems at the interface of the two materials – the p-n junction was always inefficient.

“We avoided this problem by using the same material for p- and n-type conduction,” says Dr. Jay Narayan, the John C. Fan Distinguished Chair Professor of Materials Science and Engineering at NC State and co-author of a paper describing the research. “This is a new era in oxide electronics.”

Specifically, Narayan’s team used lasers to create positively charged nickel oxide (NiO) thin films, then converted the top layer of those films to n-type. Because they could control the thickness of the n-layer, the researchers were able to control the depth and characteristics of the p-n junction. “This spatial and temporal selectivity provides unprecedented control to ‘write’ p-n junctions by laser beams and create ultra high-density device features for oxide electronics,” Narayan says.

By enabling the development of oxide electronics, the research allows for the creation of a host of new technologies in a wide array of fields. For example, because oxides can handle higher voltages than silicon-based electronics, the material could be used to create higher voltage switches for the power grid, which would allow more power to be transmitted on the existing infrastructure. Similarly, this would allow the development of sensors for use in higher-temperature environments, because oxides are more stable at high temperatures.

Oxide electronics could also be used to create new sensors for monitoring gases, since oxide materials can interact with oxygen. These sensors could have a variety of applications, including testing for air toxicity in security situations.

“These materials are also transparent,” Narayan says, “so this makes transparent electronics possible.”

The paper, “Controlled p-type to n-type conductivity transformation in NiO thin films by ultraviolet-laser irradiation,” is published online in the Journal of Applied Physics. The paper was co-authored by Pranav Gupta, a Ph.D. student at NC State; Narayan; and Drs. Titas Dutta and Siddhartha Mal, both former Ph.D. students at NC State now working at Intel. The research was funded by the National Science Foundation.

March 6, 2012 — One of every three liquid crystal display (LCD) TVs is expected to be produced through an outsourcing partner in 2012, reports Displaybank in "LCD TV Outsourcing Production Industry Analysis and Forecast." LCD TV outsourced production accounted for 29% of the global LCD TV market with 59.5 million units in 2011. This will grow to 32.5% in 2012. Displaybank predicts that the outsourcing production ratio of LCD TV will be expanded to 47% in 2015.  

Table. Representative outsourced production makers’ 2011 LCD TV shipments (Millions). SOURCE: Displaybank, LCD TV Outsourcing Production Industry Analysis and Forecast.
  TPV Vestel Foxconn Wistron Compal Amtran
2011 (E) 13.7 7.6 8.5 7.1 5.4 3.7
Year over year (YOY) -10% 9% 46% 82% -1% -15%

Outsourcing production has advantages in fixed costs, minimal investment, R&D cost savings, risk reduction of component/material supply and demand, efficiency in inventory management, and other areas. Many TV makers are expected to expand their outsourcing production ratio of LCD TVs. Sony significantly decreased its fixed costs by diminishing its number of TV production plants from 12 to 4 through the restructuring of TV business. Recently, the company has announced a plan to divide their TV division into LCD TV division, next-generation TV division, and outsourcing division.  

The LCD panel accounts for the largest cost portion (based on 32", 52% of cost). By adopting outsourcing production, the risk caused by the panel price fluctuations can be offset to some degree.

Figure. Production cost structure of 32" HD CCFL 60Hz LCD TV. SOURCE: Displaybank, LCD TV Outsourcing Production Industry Analysis and Forecast.

TV makers are predicted to expand outsourcing to improve profits. Japan-based giant TV makers such as Sony, Panasonic, Sharp, and etc. are building the strategy to expand their outsourcing production. Most outsourcing production companies have aggressive business plans this year. LCD TV outsource makers include Taiwan-based TPV, Wistron, and Compal, China-based Foxconn, as well as Europe-based Vestel. TPV ranks top based on robust customer relationships and the experience of the monitor outsourced production. Foxconn is becoming a top-tier outsource maker rapidly, thanks to strong value chain integration. Vestel is expanding its market share based on the local TV brand customers all over Europe.

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SEMI has acquired the Plastics Electronics Conference and Exhibition, a move which will help advance the successful commercialization of new products in the field of organic and inorganic large area electronics (OLAE). The Plastics Electronics Conference, organized by a prestigious committee of industry and academic leaders, has co-located with SEMICON Europa since 2010.  Following the acquisition, the organizing committee will serve as a Plastic Electronics Special Interest Group, guiding SEMI activities and services worldwide.

OLAE promises a large market potential of over $50 billion by 2020 according to the Bank of America, Merrill Lynch and several other research organizations. The technology is an answer to many challenges in our society with regard to renewable energy, environment protection, information, entertainment, communication, e-mobility, health and more. OLAE covers five important areas — OLED Lighting, Organic and Inorganic Photovoltaic, OLED Displays, Organic Electronics and Integrated Smart Systems — which all have a similar disruptive technology in common.

 The Plastic Electronics Special Interest Group (PE-SIG) will be governed by distinguished board members from leading industry corporations, research institutes and academia, including executives from BASF, Merck, Technical University of Dresden, VTT Technical Research Centre of Finland, and others. The PE-SIG of SEMI will focus its activities on Roadmaps, Standardization, Industry Research and Statistics, Conferences, Exhibitions and Public Policy worldwide. The 8th edition of the Electronic Conference and Exhibition will be held in conjunction with SEMICON Europa in Dresden (9-11 October 2012) and will be extended to other regions in the future.

 “The SEMI track record of using global industry collaboration, advocacy and standards to expand and optimize major industries such as semiconductors, displays, solar PV, and related technologies will greatly help the emerging OLAE industry to move from lab to fab,” says Dr. Karl Hahn, senior vice-president of BASF and board member of the newly established PE-SIG. “There are substantial synergies between technologies, equipment, materials, and services among SEMI member companies and the rapidly developing OLAE industry,” says Thomas Morrow, head of Emerging Markets at SEMI Headquarters.

March 5, 2012 – JCN Newswire — Innovation Network Corporation of Japan (INCJ) and Panasonic Corp. (NYSE:PC) reached a final agreement to transfer the Mobara plant of Panasonic Liquid Crystal Display Co. Ltd, a subsidiary of Panasonic, to Japan Display Inc.

Japan Display (provisional name) is a new company under INCJ that will develop a new manufacturing line for small- and medium-sized display production at the Mobara plant. The deal was originally announced in November 2011, with plans to complete the transfer by April 2012.

INCJ was established in July 2009 as a public-private partnership that provides financial, technological and management support for next-generation businesses. INCJ specifically supports those projects that combine technologies and varied expertise across industries and materialize open innovation.

Panasonic Corporation develops and manufactures electronic products for consumer, business, and industrial sectors. The company’s shares are listed on the Tokyo, Osaka, Nagoya and New York (NYSE:PC) stock exchanges. For more information, visit the company’s website at http://panasonic.net.

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March 2, 2012 — The National Physical Laboratory in the UK is leading a new EMRP project on thin film manufacturing metrology for industries such as opto electronics, plastic and printed electronics, displays and lighting, memories and solar cells.

NPL is joined by National Measurement Institutes from across Europe, and other partners. It is a pan-European initiative.

The project aims to create validated and traceable metrology technologies for thin film materials properties, composition, and structure; and for controlling large-area homogeneity and consistency of properties.

The project will develop the necessary metrology to control consistency of thin film processing and improve production quality to reduce costs and time-to-market for new products.

Find out more about the EMRP Thin Films project at http://projects.npl.co.uk/optoelectronic_films/

March 1, 2012 — Dynamic changes in the flat panel display (FPD) industry range from new liquid crystal display (LCD), active-matrix organic light emitting diode (AMOLED), touch, and flexible technologies to the emergence of China as the leading consumer and manufacturer of display products. FPD China, a display technology exposition taking place March 20-22 in Shanghai alongside SEMICON China and SOLARCON China, covers the entire industry supply chain with 3 main areas: Equipment, materials and components; Panel and modules; and End products.

FPD China attracts the global top 10 display suppliers, emerging Chinese suppliers, leading global panel makers, and leading consumer brands of China.

Special pavilions will highlight touch and next-generation display technologies, including the latest in 3D and advanced man-machine interfaces. A new Cross-strait AMOLED Industry Forum will feature leading FPD panel makers and suppliers from Taiwan and China.

With a strong partnership between SEMI and SID, FPD China 2012 also features the 2012 China FPD Conference (March 21-22), which provides an international platform for leading FPD industry technologists, analysts, and executives. Highlighted speakers will share their latest knowledge with keynote presentations on March 21:

  • “Technology and Application Outlooks for Small-Middle Size Display” by Jia-Heng Wang, co-chief operating officer and executive vice president of BOE Group
  • “Evolving Glass Solutions Address Challenges in Advanced Display Trends” by Fang Li, president of Corning Display Technologies China
  • “Greener TFT-LCD and Display Panels” by Han-pin Hsieh, professor of Shanghai Jiao Tong University and Chiao Tung University (Hsinchu, Taiwan) 
  • “Orientation of China Mobile Display Market” by Qing-Quan Liu, Marketing director of Tianma Micro-electronic

In addition, the FPD Conference includes technical sessions on Next Display Technology; Touch Screen; Naked-Eye 3D; 2 sessions on TFT-LCD; and OLED.

For more information, visit www.fpdchina.org.

SEMI is a global industry association serving the nano- and microelectronic manufacturing supply chains.

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March 1, 2012 — Kent Displays is installing its second roll-to-roll (R2R) production line at its Kent, OH headquarters, manufacturing Reflex No Power flexible liquid crystal displays (LCDs). The additional capacity will build LCDs for Boogie Board eWriters sold by Kent’s consumer products subsidiary, Improv Electronics.

The new R2R LCD production line is expected to ramp to full operation in H2 2012, tripling Kent Displays’ production capacity for flexible Reflex LCDs. It joins a roll-to-roll line installed in late 2008, which makes flexible LCDs for eWriters, electronics skins and eCards.

Once Kent Displays introduced the Boogie Board eWriter model in early 2010, global demand ramped, and the company introduced several new models and accessories with additional functionalities. The added demand caused Kent Displays to invest in the second R2R line, which will also increase efficieny in Boogie Board eWriter production. The company secured funding for the new production line from a combination of sources.

Kent Displays Inc. researches, develops and manufactures Reflex No Power LCDs for multiple applications. For more information about Kent Displays, go to www.kentdisplays.com.

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February 29, 2012 — Samsung Electronics Co. Ltd. recently spun off its liquid crystal display (LCD) operations, which IHS analysts say will boost the short-term competitiveness of the business, and may herald the long-term dominance of active-matrix organic light emitting diode (AMOLED) in display technology, according to the IHS iSuppli Display Materials & Systems Service.
 
Prior to 2011, Samsung’s LCD business unit had predominantly been profitable, buoyed by rising demand for LCD TVs in particular. In 2010, the LCD unit recorded an impressive operating margin of 6.7 percent, with annual revenue growing to 30 trillion Korean won. This changed dramatically in 2011, with the division recording four straight quarters of unprofitability, leading to an operating loss of 750 billion won in 2011.

Samsung’s LCD business is becoming a new company, Samsung Display Co., on April 1. Samsung Display Co. may well merge then with Samsung Mobile Display Co Ltd., a joint venture between Samsung Electronics and Samsung SDI Co. that makes both LCD and AMOLED displays. In addition to merging with Samsung Mobile Display, Samsung Display Co. may combine with S-LCD (A former Samsung/Sony Corp. joint venture for Gen-7.5 and newer fabs) in an effort to shore up its flagging business in television LCD panels.

Samsung’s LCD division is the second-largest LCD panel maker globally, in terms of unit shipments. Samsung Mobile Display is the top AMOLED display supplier, noted Sweta Dash, the senior director for liquid crystal displays at IHS. The potential merger represents combining the future-looking OLED technology with "internal prodigious experience and market influence in the LCD segment." AMOLEDs offer wider viewing angles, faster response times and lower power consumption than LCDs, and do not require the added power consumption and bulk of backlights. OLEDs are also compatible with flexible substrates.

In 2011, Samsung Electronics had the second-largest market share (22.9%) for global large-sized LCD shipments (see Table 1). Samsung Mobile Display dominated in AMOLEDs, with 85% share (see Table 2), although the new market is a fraction the size of the established LCD sector. Global AMOLED shipments are set to rise at a compound annual growth rate (CAGR) of 29% from 2011 to 2015, compared to 5.8% for LCDs.

AMOLEDs already have been used in large volumes in high-end Android smartphones. Samsung and LG Display have demonstrated 55" AMOLED TV prototypes at the Consumer Electronics Show in January.

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AMOLED panel production costs are considerably higher than LCD fab, especially for 55"+ TVs. AMOLED manufacturing only takes place at Gen 4.5 and 5.5 fabs, which can make — at maximum — 2 55" displays per substrate. In contrast, 8.5-generation LCD fabs can make 6 55" displays on a single substrate. AMOLED costs are exacerbated by lower yields and a limited materials supply ecosystem. This costs barrier will abate over several years, IHS predicts.

Table 1. Large-sized LCD panel market rankings in 2011 (by percentage share of unit shipments). SOURCE: IHS iSuppli February 2012.
Rank Company Market share (%)
1 LG Display 25.8
2 Samsung 22.9
3 CMI 18.5
4 AUO 17.4
  Others 15.3
  Total 100

Samsung Mobile Display is making the largest investment in AMOLED manufacturing, planning a Gen-8 fab in H2 2013. Additionally, LG Display, Chi Mei Innolux, AUO Irico and Tianma are all aiming to enter or expand their AMOLED operations. LG Display’s current AMOLED capacity is limited to a 4.5 Gen fab, where the company is making panels for smartphones. However, LG also plans to commence operations at its own Gen-8 AMOLED fab in 2013.

Table 2. Global AMOLED panel market ranking in 2011 (by percentage share of unit shipments). SOURCE: IHS iSuppli February 2012.
Rank Company Market share (%)
1 Samsung Mobile Display 85
2 LG Display 15
  Total 100

With its new independence from Samsung Electronics, Samsung Display Co. can "develop its own innovative products, expand its customer base and establish strategic partnership with other brands," said Dash, noting that is can attract many more customers without concerns about competitors with Samsung Electronics. Conversely, Samsung Electronics can source panels from multiple suppliers.

LCD panel suppliers have been losing money for the last four quarters due to the global economic slowdown, which has particularly hit television sales. This comes on top of over-expansion of fab capacity and fierce competition. More new suppliers from China are starting to enter the LCD market with new Gen 8.5 fab capacity. Because of this, the industry is bracing for more competition and further price erosion in the coming years. The antidote to lower profits is shifting production to larger Gen-6 and 8.5 fabs, as well as moving away from television panels and toward more profitable tablet and smartphone applications.

Also read: Large-size LCD panel prices stabilize

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February 29, 2012 – Marketwire — UniPixel Inc. (NASDAQ:UNXL), engineered films developer for touchscreens, flexible printed electronics, lighting, and displays, entered a memorandum of understanding (MOU) with Texas Instruments Incorporated (TI, NASDAQ:TXN) for collaboration on touchscreen controllers and sensors.

The companies will work together to integrate TI’s touch controllers with UniPixel’s UniBoss printed touch sensors, and will investigate beneficial marketing and sales efforts. Through the work on integrating the UniBoss touch sensor films with TI touchscreen controller chips, the companies expect to improve integrated touch products together, said UniPixel CEO Reed Killion.

UniPixel’s high-volume roll-to-roll or continuous flow manufacturing process offers high-fidelity replication of advanced micro-optic structures and surface characteristics over large areas. UniBoss is a roll-to-roll printed electronics process, patterning conductive traces on plastic and paper substrates with trace widths down to ~5um. It can be used to apply conductive circuits on one or both sides of a single film substrate.

TI (NASDAQ:TXN) designs and produces analog and digital chipsets, and its line of touch controllers are used by the top manufacturers in numerous handheld electronic devices on the market. Learn more at www.ti.com.

UniPixel Inc. (NASDAQ:UNXL) delivers performance engineered films to the lighting, display and flexible electronics markets. A key focus for UniPixel is developing electronic conductive films for use in electronic sensors for consumer and industrial applications. For further information, visit www.unipixel.com.

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February 28, 2012 – JCN Newswire — Hanyang University of Korea, RIKEN of Japan, and other Asian universities and research institutes launched the Asian Research Network (ARN) to strengthen research and educational cooperation across Asia. ARN members have produced transparent touch sensors using carbon nanotubes (CNT), and inks that can print electronic circuits that change color under heat or UV exposure.

Choi Eunsuk and colleagues made a transparent touch sensor using optically transparent and electrically conductive CNT thin films. Applications include flexible electronic interfaces such as e-paper or television displays. Access the article: Choi Eunsuk, Kim Jinoh, et al. "Fabrication of a flexible and transparent touch sensor using single-walled carbon nanotube thin-films" Journal of Nanoscience and Nanotechnology Vol. 11 7 pp. 5845-5849 (2011). DOI: 10.1166/jnn.2011.4450

Jong-Man Kim and his team developed an ink solution that can repeatedly change color upon exposure to heat or UV radiation. Applications include printed electronic circuits on paper for lightweight, disposable products. Access the article: B. Yoon, D.-Y. Ham, O. Yarimaga, H. An , C. W. Lee, and J.-M. Kim, "Inkjet Printing of Conjugated Polymer Precursors on Paper Substrates for Colorimetric Sensing and Flexible Electrothermochromic Display", Advanced Materials, 2011, 23, 5492-5497. DOI: 10.1002/adma.201103471

Prof. Haiwon Lee, Director of the Institute of Nanoscience and Technology at Hanyang University in South Korea has decades of experience building research alliances across Asia. ARN started as an alliance between two universities, and now incorporates dozens of organizations across Asia: The Chinese Academy of Sciences, Samsung Electronics, Indian Institute of Science Education and Research and National University of Singapore, among others. They collaborate at the Fusion Technology Center in Seoul, South Korea.

To find out more about the research conducted at the recent studies mentioned here, the Fusion Technology Center or how to get involved with the Asian Research Network please visit http://www.asianrn.org.

Distributed for Hanyang University by ResearchSEA. See more at http://www.researchsea.com/html/article.php/aid/6999/cid/1/.

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