Category Archives: MEMS

January 17, 2012 — Micro electro mechanical system (MEMS) microphones are set to enjoy another blockbuster year in 2012 as the devices continue to find strong adoption in portable electronics, including the wildly popular iPhone and iPad from Apple Inc., according to a new report from IHS iSuppli.

Revenue this year for MEMS microphones is projected to reach $493.5 million, up a solid 32% from $373.2 million in 2011. This year’s expansion continues the mighty growth path seen by MEMS mics following last year’s remarkable 64% increase, and the next few years also will see healthy prospects for the space.

By 2015, MEMS microphone revenue will hit approximately $667.0 million, equivalent to a five-year compound annual growth rate (CAGR) of 24% starting from 2010. Shipments in 2015 will hit 2.9 billion units.

  2010 2011 2012 2013 2014 2015
Billions of US Dollars  227.7 373.2 493.5 576.2 628.6 667.0

MEMS microphones are miniature devices that employ a pressure-sensitive diaphragm etched on a semiconductor. The microphones are commonly designed into cellphones, headsets, notebook PCs, and video cameras, replacing conventional electret condenser microphones (ECM) while providing greater clarity and sound reception for spoken commands from device users.

The rapid growth is due to a combination of factors. First, MEMS penetration in handsets continues unabated, deepening to 50% in 2011 from 38% the year before. Handsets, in fact, make up the top application device. Second, there has been a rapid adoption of multiple microphones in smartphone devices for noise compression — particularly important for voice commands such as those used in the Siri speech-recognition feature of Apple’s iPhone 4S. Finally, MEMS microphones are becoming more broadly used, in laptops, tablets, gaming consoles and cameras.

Top MEMS mic buyers and suppliers
Not surprisingly, Apple was the top purchaser of MEMS microphones in 2011. Apple uses two analog MEMS microphones in its iPhone 4 and 4S phones, one analog MEMS microphone in the headset sold with the iPhone, and one digital MEMS microphone for the iPad 2 tablet.

Samsung Electronics Co. Ltd. is an important buyer of MEMS microphones, the top purchaser until Apple overtook the company last year. Samsung uses dual MEMS microphones for its handsets, and microphones are also utilized in the company’s Galaxy 10.1 tablet.

Other notable MEMS microphones buyers include LG Electronics for its phones and G-Slate tablet and Motorola Inc., an early adopter via its Razr phones as early as 2003.

Among suppliers, Knowles Electronics continues to dominate the market, though its share of MEMS microphone shipments has fallen from 88% in 2010 to 75% last year. Knowles supplies Apple, Samsung, LG, and Motorola.

ECM suppliers have begun to expand their portfolios by including MEMS microphones. Within this group, AAC Inc. is the most successful to date with 11% market share in 2011, functioning also as a second source to Knowles for the iPhone 4 and 4S. AAC, together with other Chinese-based ECM makers GoerTek Inc., Hosiden and BSE Co. Ltd, shipped more than 200 million MEMS microphones in 2011, with each buying MEMS dies from German outfit Infineon Technologies AG.

The No. 3 supplier in 2011 was Analog Devices Inc., thanks to its design win with the digital MEMS microphone in the Apple iPad 2. The company also sells into some niche applications, including teleconference equipment.

Other important MEMS microphone suppliers are Akustica (part of Bosch), which in 2011 sold tens of millions of digital MEMS microphones for use in laptops, up from less than 4 million in 2010; and STMicroelectronics, a top supplier also of digital MEMS microphones.  

Digital MEMS microphones sound out the right path
While MEMS microphones can be analog and are often used for the acoustic function in handsets, digital microphones yield several advantages. For instance, changes in design are easy to implement in the device for which the microphones are intended, and time to market is also shorter. Digital microphones are less sensitive to electromagnetic interference, and an increased Power Supply Rejection Ratio (PSRR) simplifies architecture and improves audio quality. In the case of noise suppression with three or more microphones, the signal from digital microphones is easier to process than from analog.

Aside from their use in handsets, digital microphones also provide better immunity to electromagnetic interference when used in laptops, especially in Voice over IP (VoIP) applications.

Though currently more expensive than comparable surface-mountable (SMD) digital ECMs, digital MEMS microphones will become more competitive, IHS believes, leading to their rapid adoption for the foreseeable future. Nokia Corp. started to increase the share of digital MEMS microphones in its handsets during the second half of 2011 — a trend that will continue with other handset manufacturers in the next two years.

Apple also has started implementing digital MEMS microphones on its iPad 2, and the next iPhone version is expected to use multiple digital MEMS microphones.
 
Learn more about this topic with the forthcoming IHS iSuppli report "MEMS Microphones Go Digital in 2012." For more information, visit http://goo.gl/IWykx.

Jérémie Bouchaud is an analyst at IHS.
Recent IHS research:

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January 17, 2012 – PRLEAP.com — Norcada launched 2 microporous silicon nitride transmission electron microscopy (TEM) sample holders, suiting atomic layer deposition (ALD) analysis, thin film growth, and other applications under TEM, SEM, or STXM tools.

The windows have a mesh structure with 2µm-diameter holes and 3µm distance, and their uniform high-quality silicon nitride film is available in 50nm and 200nm thicknesses.

Norcada micro-porous TEM membrane films a supportive platform for overhanging samples across the 2um holes. A string-shaped material or a micron-sized sample can be placed or grown across the holes, allowing for a no thin film background for the microscopy image.

"The microporous TEM membranes easily withstand manipulation of small particles with a single-hair paintbrush," said Dr. Anna Butterworth from the Space Sciences Laboratory at the University of California, where they have been using the membrane for thin-film measurements in a project involving ALD samples studied with transmission x-ray spectroscopy. "The holey membrane is ideal for nm-resolution work in TEM and STXM."

Norcada microporous TEM membranes are manufactured to fit any commercial TEM sample holder, and are inspected and packaged in a Class 100 (ISO-4-5) Cleanroom.

Norcada is a micro/nano device product development company, with extensive industrial experience and capabilities in MEMS design and fabrication for Silicon Optical Benches (SiOB), sensors, X-ray microscopy windows and TEM Analysis Windows, and other commercial devices. Norcada has a state-of-the-art MEMS design, prototyping, and test facility. Learn more at www.norcada.com.

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January 16, 2012 — The analysts at IDTechEx look at the year past (2011) and the year ahead (2012) for energy harvesting devices.

2011 held multiple scientific advances, technology breakthroughs, and new product developments in the energy harvesting field. This will continue in 2012, IDTechEx predicts, along with a stronger push for commercialization. Other trends include optimized power consumption in electronics devices, such as Intel’s Claremont processor that runs on solar power.

Piezoelectric energy harvesters have evolved in a few years from harvesting μW of power to miliwatts in 2008, and higher energy designs are being demonstrated today. At Energy Harvesting 2011 in Boston, research work from the US National Institute of Aerospace (NIA) showcased development of high energy efficiency piezoelectric energy harvesters. Focusing on basic scientific principles that demonstrated how the "33" (longitudinal) excitation mode on piezoelectric harvesters is characterized by 3x higher energy conversion efficiency than the "31" (transverse) excitation mode, the NIA researchers described the design and construction of a hybrid piezoelectric energy harvesting transducer that can harvest 4x more energy than a tradition "31" harvester. The NIA will now optimize these devices with numerical piezoelectric harvesters being developed that can harvest up to 1W of power in 2012.

Also read: IMEC improves piezoelectric energy harvesters to drive vehicle health monitoring and MicroGen hones piezoelectric MEMS energy harvester at Cornell

End user pull is increasing, leading to increased interest in the capabilities of energy harvesters and the bespoke performance they can provide in very specific operating environments. Thermoelectrics company Micropelt demonstrated a cooking sensor co-developed with MSX technology, in which Micropelt’s thermal energy harvesting technology allows for a fully embedded and sealed cooking sensor for the life time of the gear; and qNODE, developed with Schneider Electric, a wireless condition monitoring sensor for 24/7 production environments. The cooking sensor harvests power from the cooking heat; qNODE wireless temperature sensor generates its power from the resistive heat of the device it is monitoring.
 
These technologies and others will be the subject of IDTechEx’s upcoming Energy Harvesting & Storage and Wireless Sensor Networks & RTLS Europe 2012, for full details, visit www.IDTechEx.com/eh.

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Also visit the new Energy Storage Channel on ElectroIQ.com!

January 16, 2012 — Baolab Microsystems is launching evaluation kits of its 3D 3-axis CMOS MEMS NanoCompass technology at the end of February 2012. NanoCompass technology uses Baolab’s NanoEMS technology to create nanoscale micro electro mechanical systems (MEMS) within the standard metal structure of a high-volume-manufactured CMOS wafer.

NanoEMS sensors have moved to volume production on a standard CMOS fab line. The MEMS structure — inertial masses, suspension springs, capacitive sensing plates, cantilevers, switching contacts — is mask-defined within the standard CMOS metal interconnect layers and vias. The Inter Metal Dielectric (IMD) is then etched away through tiny openings in the passivation layer, freeing the MEMS structures. The holes are then sealed and the chip packaged.

"NanoEMS makes it much easier and more cost effective to integrate MEMS sensors with microcontrollers and associated electronics all on the same chip in the same CMOS production line," said Dave Doyle, Baolab’s CEO.

Possible areas that Baolab and its customers are investigating are:

Vibrating antennas. These overcome the limitations of classic (static) antennas such as compact superdirective/superesolution antennas/lenses that require phase shifters and gains with an accuracy not currently realistic. Vibrating antennas make these feasible along with spatial multiplexing communications for mobile telecoms and internet.

Thermo-magnetic RF switches & antennas. By exploiting the low value of the Curie temperature of Nickel, it is possible to build RF switches, filters and reconfigurable antennas. This creates a novel category of reconfigurable RF MEMS components which are highly reliable, since there are no moving parts, achieving compelling RF specs, low power consumption and low cost thanks to CMOS processing.

Modal switches. This novel topology enables compelling specifications for RF switches with low-capacitance ratio and high isolation, using low cost, low resistivity CMOS substrates. The principle is based on transferring power from the different transmission modes in a transmission line, using reconfigurable MEMS loads to balance and unbalance the line.

Integrated passives: inductors, transformers, capacitors. Integrated inductors with a helicoidal shape typical of off-chip inductors, offer reduced losses (higher Q) and smaller parasitic capacitance (higher resonant frequency). It is also possible to create transformers with any winding ratio.

Integrated capacitors for low frequency applications, especially power, where the tangent capacitance is used instead of the traditional approach using secant capacitance. When capacitors are used in voltage regulators, only a small fraction of the charge stored in the capacitor is typically used to regulate the voltage. This kind of capacitor allows a higher percentage of the stored charge to be used to regulate the voltage, which makes it possible to implement smaller, integrated filters and regulators, with superior performance.

RF filters. The small feature size of CMOS processing makes it is possible to implement RF MEMS filters up to the GHz band required for cell phone communications and significantly increase the electromechanical coupling. Current MEMS RF mechanical filters have a problem with very low electromechanical coupling, which means low sensitivity, that they try to offset by means of using a very high voltage but with limited success.

Power converters. NanoEMS MEMS enable integrated charge pumps and power supplies, which are lower in cost, more compact and more efficient.

Baolab Microsystems’ technology enables MEMS to be created inside the CMOS wafer using standard manufacturing techniques. Internet: www.baolab.com.

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January 13, 2012 — For the first time, Apple Inc. has publicly published a list of over 150 companies that the electronics giant says represent 97% of its procurement expenditures for materials, manufacturing, and assembly of products worldwide.

See the suppliers here: http://images.apple.com/supplierresponsibility/pdf/Apple_Supplier_List_2011.pdf

The disclosure is part of a broad supplier responsibility reporting initiative at Apple. The US-based company has had its ties to China’s Hon Hai Precision Industry Co, the world’s largest contract electronics manufacturer by revenue and the parent firm of Hong Kong-listed Foxconn International, scrutinized recently.

In 2011, Apple conducted 229 audits throughout its supply chain, an 80% increase over 2010. In 2011, the company launched a specialized auditing program to address environmental concerns about certain suppliers in China. Third-party environmental engineering experts worked with Apple to audit 14 facilities. Apple also broadened its age verification program in 2011. The full progress report is available from Apple at http://images.apple.com/supplierresponsibility/pdf/Apple_SR_2012_Progress_Report.pdf

January 12, 2012 — Qualcomm MEMS Technologies Inc., a wholly owned subsidiary of Qualcomm Incorporated (NASDAQ:QCOM), helped introduce two e-readers for the Chinese market, the Hanvon C18 by Hanwang Technology Co. Ltd. (Hanvon) and the Bambook Sunflower from The Shanghai Nutshell Electronic Co. Ltd, a subsidiary of Shanda Networking Co. Ltd. Both e-readers target the Chinese market, and both use Qualcomm’s MEMS display technology mirasol.

The Hanvon e-reader incorporating mirasol display technology was unveiled during Qualcomm chairman and CEO Dr. Paul Jacobs’s keynote at International CES this week in Las Vegas. Jacobs also used the keynote to introduce Qualcomm’s Snapdragon processor, which show host the Consumer Electronics Association (CEA) reports as "the first all-in-one processor to hit the market." More from CES: Intel keynote and TI’s 28nm OMAP 5.

Qualcomm MEMS Technologies Inc.’s mirasol display technology uses interferometric modulation (IMOD); a micro-electro-mechanical systems (MEMS)-based technology capable of creating color from ambient reflected light. Qualcomm’s mirasol displays are bi-stable, energy efficient, offer refresh rates to support interactive content and are highly reflective.

Commenting on the two design wins, Jennifer Colegrove of DisplaySearch said: "The mirasol displays used on the current e-readers are produced in the Gen 4.5 fab that Qualcomm and Foxlink have been operating since mid-2009. Qualcomm has invested about $1 billion to build its fully-owned Gen 4.5 fab, which is expected to be operational in 2012." Read her blog from CES.

Analyst firm IHS iSuppli predicts a slow year for pure-play e-readers in 2012, after explosive growth in 2011. One way to woo consumers will be vibrant, full-color displays, said Vinita Jakhanwal, IHS iSuppli analyst. Mirasol competes with the e-reader standard, electrophoretic displays (EPD), on common characteristics — wide viewing angle, readability in sunlight, low power consumption — and beats EPD with full color displays and fast response speeds, Jakhanwal reports. But EPD generally wins on cost. Read: Color displays could boost e-reader sales in coming years

Both e-readers feature a 5.7" XGA format (1024 x 768 pixels) mirasol display (screen resolution of 223 ppi) and Qualcomm’s 1.0 GHz Snapdragon S2 class processor. The companies’ custom application interfaces sit atop an Android 2.3 base. Battery power, based upon 30 minutes of daily reading time with Wi-Fi off and integrated reading light set to 22% utilization, lasts for weeks.

In November 2011, Qualcomm MEMS Technologies reported its first e-reader design win for the MEMS-based mirasol display, in the Korean market. The form factor, processor, and interface base in this Kyobo Book Centre of Korea e-reader are the same as the 2 devices to be introduced in China. Learn more about the Korean mirasol display launch here.

The Bambook e-Reader includes access to Shanda’s expansive content distribution portfolio, which includes millions of books, magazines and comics. Additionally, interactive content and social features enable users to share favorite passages with friends or send feedback to the authors.

Liu Yingjian, president of Hanwang Technology Co., Ltd., said that their device is "thinner and lighter than any [other] color e-reader." The Hanvon C18 e-reader includes access to tens of thousands of e-books, more than 100 Chinese newspapers and more than 300 magazines. The device features Hanvon’s patented handwriting recognition technology Hanvon Input.

Hanvon Technology Co. Ltd. has expertise in pattern recognition technologies and manufactures consumer electronics. Hanvon is listed on the Shenzhen Stock Exchange (stock code: 002362).

Shanda Interactive Entertainment Limited (Nasdaq: SNDA) is a leading interactive entertainment media company in China.

Qualcomm Incorporated (NASDAQ: QCOM) creates 3G and next-generation mobile technologies. Learn more at www.qualcomm.com.

January 12, 2012 — Multitest, semiconductor test equipment maker, shipped the first Multitest MEMS equipment for the MT9510 pick-and-place test handler to an IDM in the US. The IDM will perform micro electro mechanical system (MEMS) gyroscope test on the newly installed tool.

This new combination is based on the MT MEMS and MT9510 platforms, combining expertise in MEMS test and device under test (DUT) handling. The MT9510 offers positioning accuracy and tri-temp performance for MEMS test.

Multitest has delivered MEMS test products integrated with tri-temp handlers and strip testers for various applications. The company has received additional orders for package conversion kits and other systems.

Multitest manufactures test equipment for semiconductors: test handlers, contactors, and ATE printed circuit boards. For more information, visit www.multitest.com/MEMS or www.multitest.com/MT9510XP.

January 11, 2012 – BUSINESS WIRE — WiSpry Inc., tunable radio frequency (RF) semiconductor maker, confirmed that its RF micro electro mechanical system (MEMS) technology is used in the first mass-produced RF-MEMS-enabled handset. WiSpry’s antenna tuner extends usable bandwidth for small form-factor antennas, dynamically compensates for user interference such as hand placement that touches the antenna, and lowers the energy required for a given radiated signal.

The design win was first reported in an IHS iSuppli teardown, detailed in RF MEMS tuned for growth, shows smartphone win. IHS expects this component to kick off a slew of RF MEMS integration, supplied from established companies (Sony) to start-ups (DelfMEMS).

WiSpry’s WS2017 tunable impedance match (TIM) circuit comprises a network of low-loss inductors combined with WiSpry’s digitally tunable, low-loss MEMS capacitors. In this application, the resulting impedance-transforming network can dynamically compensate for VSWR up to 20:1 or greater. The setting for the network is controlled via a serial bus and continuously updated in sync with the radio signal.

Jeffrey Hilbert, president and founder of WiSpry, sees RF-MEMS as "an indispensable component in the larger toolkit" for 4G devices.

WiSpry will demo the device all week as part of the MEMS Techzone at International CES 2012 in Las Vegas, Las Vegas Convention Center South Hall 2, booth #25218.

WiSpry is a fabless RF semiconductor company that designs and manufactures RF-CMOS integrated circuits and components for leading manufacturers of mobile phones, laptops and wireless data communications products. For more information, visit www.wispry.com.

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January 10, 2012 — The SMTA released its call for presenters for SMTA International (SMTAI) 2012, October 14-18 in Orlando, FL. The association, along with Chip Scale Review magazine, also announced the keynote for the International Wafer-level Packaging Conference (IWLPC), held November 5-8, San Jose, CA.

SMTAI papers are sought on electronics assembly as well as advanced packaging and components. Packaging papers can cover 0.3mm Pitch Area Array, 3D Packaging and Integration, BGA/CSP, Biomedical Packaging, Bumping, Chip on Board, Direct Chip Attach, Embedded and Miniature Passives, Failure Analysis, Fine Lead Pitch, Flip Chip, High Temperature Packaging, Lead Finishes, Leadless Packages (LGA/QFN/BTC), MEMS and Sensors, Package on Package (PoP), Photonics, Photovoltaics and Solar Packaging, Reliability, Solid and Collapsible Wafer Bumps, Through Silicon Vias (TSVs), Tin Whiskers, and Wafer Level Packaging (WLP). See SMTA’s Call for Papers site to check out all the suggested topics for emerging technologies, electronics assembly, supply chain/business papers, PCB technology, process control, and energy papers.

SMTA International offers Best of Conference Presentation, Best of Proceedings Paper, and Best International Paper awards at the show.

Abstracts (300 words) are due March 12, 2012, and can be submitted here: http://www.smta.org/smtai/call_for_papers.cfm. All abstracts must be submitted online and will not be accepted by e-mail.

Proposals are also solicited from individuals interested in teaching educational courses related to surface mount technology, advanced packaging, and electronics manufacturing.

Paper manuscripts and course workbooks are due by July 27, 2012. Papers should be 6-15 pages long (including graphics) and describe significant results from experiments, emphasize new techniques, or contain technical, economic, or appropriate test data. Presentation materials and papers must be original, unpublished, and non-commercial in nature.

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John Ellis will keynote IWLPC, discussing Cyber-Physical Terrorism in his presentation, "A Trojan Chip in Your Smartphone? It’s Coming…"

The topic is malicious circuits receiving commands via social networks. Hacking a few highly-followed celebrity accounts would provide a perfect avenue for distributing ‘self-destruct’ codes to millions of Trojan chips. A widespread, cyber-physical attack, which would have been almost impossible to pull off just a few years ago, could soon become reality.  

After graduating from the University of Texas with a Master’s in Mechanical Engineering, John worked at Sandia National Labs, where he focused on R&D projects for the Department of Energy, Department of Defense, National Institute of Standards and Technology, and other federal agencies. His experience includes nuclear weapons testing, missile guidance (Advanced Cruise Missile), air-borne and space-borne imaging systems (Predator UAV), and semiconductor manufacturing. John

January 10, 2012 – Marketwire — NXP Semiconductors N.V. (NASDAQ:NXPI) unveiled an ultra-compact, high-precision micro electro mechanical system (MEMS)-based frequency synthesizer, which challenges quartz-crystal-based devices for the timing market. The die is packaged with IC components in a standard, low-cost plastic package.

NXP’s MEMS technology uses a bare silicon die that is more than 20x smaller than the smallest crystal available, the company reports. The MEMS die does not require any dedicated ceramic or metal-can hermetic package. NXP’s proprietary resonator technology for MEMS-based timing devices features higher frequency stability, lower timing jitter and lower temperature drift compared to other CMOS oscillators.

Also read: MEMS resonators vs. crystal oscillators for IC timing circuits

The first prototype currently released for production enables a highly stable clock reference targeting communications equipment using Gigabit Ethernet, USB, PCI-Express and S-ATA, plus CPU timing, memory and control in consumer electronics devices.  

Key features of NXP MEMS resonator technology include:

  • Higher frequency stability. The resonator exhibits very low motion damping and hence a very high quality factor (Q-factor), allowing for high frequency stability and low close-to-carrier noise levels of the oscillator. Low damping is achieved using a mono-crystalline silicon resonator that is placed under reduced atmospheric pressure in a low-cost, on-wafer processed hermetic cavity. The resonator shows no significant ageing, even after accelerated lifetimes such as HTOL, HAST and TMCL.
  • Lower timing jitter. NXP’s MEMS resonator uses a unique piezo-resistive concept combining strong electro-mechanical coupling with a high resonance frequency. The high oscillation frequency that is made possible with this concept enables very low timing jitter. By using the piezo-resistive concept, the resonator overcomes the classical issue of weak electro-mechanical coupling at high resonance frequency, which is encountered in conventional silicon MEMS resonators.
  • Lower temperature drift. The NXP resonator exhibits 10 times less temperature drift compared to conventional silicon resonators, and is comparable to quartz-crystal tuning forks. The reduction in temperature drift is realized passively, and therefore does not require any additional power that is often needed in conventional temperature drift correction schemes. As a result, the oscillator is able to realize very high frequency stability of only a few parts-per-million (ppm).

NXP is showcasing this technology at CES 2012 in booth CP8 in Las Vegas, along with other products.

NXP Semiconductors N.V. (NASDAQ:NXPI) provides high-performance mixed signal and standard product solutions that leverage its leading RF, Analog, Power Management, Interface, Security and Digital Processing expertise. Additional information can be found by visiting www.nxp.com.

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