Category Archives: Energy Storage

September 22, 2011 — Carbon nanotubes (CNT) company SouthWest NanoTechnologies Inc. (SWeNT) received an Environmental Protection Agency (EPA) consent order permitting SWeNT to manufacture and distribute multi-wall carbon nanotubes (MWCNT) for commercial applications.

SWeNT’s Multi-Wall products are sold under the SWeNT SMW, Specialty Multi-Wall, trademark.

SWeNT reports that it is now the only US manufacturer permitted to commercially distribute both single and multi-wall carbon nanotubes. Commercial-scale sales allow more product developers to integrate CNTs for cost and performance improvements, from a domestic source, said SWeNT CEO Dave Arthur.

Prior to the EPA decision, SWeNT distributed its SMW products via a low release, low exposure (LOREX) PMN exemption from the EPA.

The EPA granted this consent order under the Toxic Control Substances Act (TSCA), which requires defining each company’s carbon nanotubes as a new chemical substance. The EPA requires manufacturers who intend to distribute commercial quantities to obtain a consent order prior to CNT commercial production or distribution, although small quantities are permitted for research and development from suppliers with a LOREX exemption.  

The consent order states that SWeNT’s SMW CNTs can be used as additives in resins, thermoplastics and elastomers for mechanical reinforcement and enhanced electrical properties. The SWeNT products can also be used commercially for coatings on metallic foils for batteries and for fabric composites manufacturing.

SouthWest NanoTechnologies (SWeNT) is a specialty chemical company that manufactures high-quality single-wall and specialty multi-wall carbon nanotubes, printable inks and CNT-coated fabrics. For more information, please visit www.swentnano.com.

September 20, 2011 – BUSINESS WIRE — New fuel-efficiency standards in the US will become mandatory in 2016, and consumers seek vehicles that consume less gas and generate lower carbon emissions. Ultracapacitors can reduce fuel use by harvesting energy from the vehicle braking system and releasing it to power the vehicle. Pike Research senior analyst John Gartner forecasts that ultracapacitors will play a bigger role in the stop/start vehicle sector in the future, though battery-heavy vehicles like hybrids will be a tougher sell on the technology.

According Pike Research’s latest report, worldwide sales revenue for ultracapacitors in transportation and grid services will grow more than tenfold, to $284.1 million, between 2011 and 2016.

Also read: 2012 sees automotive sensor market back to healthy growth track

In August, President Obama announced new fuel economy and emissions rules for medium and heavy-duty trucks. Proposed last fall by the Environmental Protection Agency (EPA) and National Highway Traffic Safety Administration (NHTSA), the new fuel-efficiency standards are voluntary from 2013 through 2015, mandatory for model year 2016 and beyond. They aim to reduce oil consumption by 530 million barrels and carbon emissions by approximately 270 million metric tons for models produced between 2014 and 2018.

To date, ultracapacitors have been viewed as too expensive for most energy storage applications and the technology insufficiently mature for transportation applications. However, Pike Research’s analysis indicates that they are rapidly gaining acceptance in hybrid trucks and stop/start vehicles, which can temporarily shut off the engine when stopped or idling and then automatically restart it to resume locomotion. In Europe, where emissions standards are more stringent than in the United States, stop/start technology has been incorporated into more than two dozen models. The new fuel efficiency standards could drive similar uptake in the United States, and manufacturers will likely turn to ultracapacitors in growing numbers. Pike Research forecasts that worldwide sales of stop/start vehicles will exceed 14 million by 2015, and ultracapacitor revenues in this segment will reach $356 million worldwide by 2020. Ultracapacitors show particular promise in diesel-powered stop/start vehicles.

"Ultracapacitors" from Pike Research provides a comprehensive assessment of ultracapacitors in key application areas including stop/start vehicles, hybrid and fuel cell vehicles, and utility grid applications including ancillary services for energy storage. The study includes an examination of technology and market issues, profiles of key industry players in the emerging ultracapacitor market, and market forecasts through 2020. For more information, visit www.pikeresearch.com.

IEDM 2011 presentations preview


September 14, 2011

September 14, 2011 — The annual IEEE International Electron Devices Meeting (IEDM) will convene in Washington, D.C., December 5-7 at the Hilton Washington Hotel. This year

September 14, 2011 PRWEBUsing a microreactor and control software, Quantum Materials Corporation (QMC) and the Access2Flow Consortium of the Netherlands achieved a continuous flow process to mass produce quantum dots.

With mass production, Quantum Materials Tetrapod Quantum Dots will be available in materials quantities needed for high-volume electronics products, such as solid-state lighting, quantum-dot light emitting diode (QLED) displays, nano-bio apps, etc. This process will also be used for QMC’s subsidiary, Solterra Renewable Technologies, for quantum dot solar cells and solar panels.

The continuous flow process claims yield and conversion improvements over batch quantum dot synthesis. QMC’s goal is 100kg/day production “with a 95% or greater yield,” explained Stephen Squires, founder and CEO of Quantum Materials Corporation. The inherent design of the microreactor allows for commercial-scale parallel modules to achieve large production rates at low cost in a regulated, optimized system. Materials choice for QD production is flexible, enabling work on heavy-metal (cadmium) free quantum dots and other biologically inert materials. Adaptability to other inorganic metals and elements is as important as the scaleability achieved in the process flow, said QMC CTO Dr. Bob Glass.

Also read: E beam litho, etch make identical quantum dots

While quantum dots offer performance improvements for products from LED displays to energy storage systems, lacking high-volume manufacturing methods have limited quantum dot integration into commercial products, say the Quantum Materials representatives. The continuous flow manufacturing process is meant to eliminate the difficulty in manufacturing quantum dots, the lack of quality and uniformity of quantum dots, and the corresponding high cost (average $2500-$6000/gram).

Quantum Materials Corporation uses volume manufacturing methods to establish a growing line of quantum dots. Learn more at http://www.qdotss.com.

Solterra Renewable Technologies Inc develops sustainable and cost-effective solar technology by replacing silicon wafer-based solar cells with Quantum Dot-based solar cells. Solterra is a wholly-owned subsidiary of Quantum Materials, Inc. Go to http://www.solterrasolarcells.com.

Access2Flow is a consortium of FutureChemistry, Flowid and Micronit Microfluidics based in the Netherlands. Access2Flow produces technology for converting small laboratory processes or “beaker batches” to full scale optimized "continuous flow chemistry."

September 13, 2011 – PRNewswire — Energy storage system supplier Ener1 Inc. (NASDAQ:HEV) will restructure its 8.25% Senior Amortizing Notes with Goldman Sachs Asset Management L.P. and other Note holders. Ener1’s primary shareholder, BzinFin S.A., has extended the maturity of its $15-million line of credit from November 2011 to July 2013.

In the Note restructuring, the $58.5 million outstanding principal amount will be divided into two $29.25 million tranches (A and B below). Each will be convertible at the investor’s option into shares of Ener1’s common stock. 

The conversion price for the Tranche A Notes will be fixed at approximately $0.66, or 175% of the 5-day volume-weighted average price (VWAP) of Ener1’s common stock, for the period ending August 30, 2011.

The conversion price for the Tranche B Notes will be fixed at $2.00, subject to a downward adjustment if such Notes are not redeemed by January 31, 2012 to the lower of the conversion price for the Tranche A Notes or the 5-day VWAP of Ener1’s common stock for the period ending January 31, 2012.

Additional terms of the restructuring include:

The amortization payment due on October 1, 2011 will be made in 50% cash and 50% stock. The requirement to maintain a minimum cash balance has been reduced from the $12 million to the lower of $6 million or 15% of the principal amount of Notes outstanding. Note holders will receive an additional 1.4 million in warrants to purchase Ener1 stock at a strike price of $0.3752 per share. The existing warrants held by the note holders will also be reset to this strike price.

The restructured Notes lend Ener1 more “flexibility” in pursuit of business goals, said Charles Gassenheimer, chairman and CEO. More details will be available once the company completes its restatement of financial statements.

Ener1 Inc. is a publicly traded (NASDAQ:HEV) energy storage technology company that develops compact, lithium-ion-powered battery solutions for the utility grid, transportation and industrial electronics markets. For more information, visit Ener1’s website at www.ener1.com.

September 9, 2011 — Oak Ridge National Laboratory (ORNL) researchers, led by Hansan Liu, Parans Paranthaman, and Gilbert Brown of the ORNL Chemical Sciences Division, created a titanium dioxide compound material that increases surface area and features a fast charge-discharge capability for lithium ion batteries.

Titanium dioxide’s architecture, mesoporous TiO2-B microspheres, features channels and pores that allow for unimpeded ion flow with a capacitor-like mechanism. This "pseudocapacitive behavior" is triggered by "unique sites and energetics of lithium absorption and diffusion in TiO2-B structure," according to the researchers. The microsphere shape allows for traditional electrode fabrication, creating compact electrode layers.

Also read: Carbon Fiber Electrodes Boost Lithium Ion Batteries

In 6 minutes of charging, the titanium-dioxide fabbed battery reaches 50% capacity. A traditional graphite-based lithium ion battery would be just 10% charged at the same current, according to Liu.

The titanium dioxide boasts 256 milliampere hour per gram capacity, beating commercial lithium titanate material’s 165. Its sloping discharge voltage can control state of charge. The researchers also note that oxide materials are safer than alternatives, with long operating lifecycles.

The titanium dioxide with a bronze polymorph could prove inexpensive as well, according to Liu.

The compound could be used to improve batteries for hybrid electric vehicles (HEVs) and other high-power applications. Stationary energy storage systems, for solar and wind power and smart grids, could also benefit.  

Further research is needed on the complex, multi-step production process for this material. Production would need to be scalable to serve commercial use.

Results were published in Advanced Materials. Access the paper, "Mesoporous TiO2-B Microspheres with Superior Rate Performance for Lithium Ion Batteries," here: http://onlinelibrary.wiley.com/doi/10.1002/adma.201100599/abstract. Other authors of the paper are Zhonghe Bi, Xiao-Guang Sun, Raymond Unocic and Sheng Dai.

The research was supported by DOE’s Office of Science, ORNL’s Laboratory Directed Research and Development program, and ORNL’s SHaRE User Facility, which is sponsored by Basic Energy Sciences.

UT-Battelle manages ORNL for The Department of Energy (DOE) Office of Science. Learn more at http://www.ornl.gov/

August 29, 2011 — The University of Rochester, joined by US Representative Louise Slaughter (NY-28), opened the Integrated Nanosystems Center (URnano) on campus. The center will be used for nanoscale physics, optics, chemistry, biomedicine and bioengineering research on commercialization of fuel cells, biosensors and other high-tech devices.

URnano comprises a 1000sq.ft. metrology facility and a 2000sq.ft. cleanroom for fabrication.

Congresswoman Louise Slaughter helped bring the "impressive, state-of-the-art facility" to the Rochester campus, said University President Joel Seligman. Congresswoman Slaughter secured a total of $4.4 million in federal money across three funding cycles to make the project possible. The work started in 2007, Congresswoman Slaughter recalled, who championed the lab for its job- and company-creation potential. It will "train the next generation of scientists and engineers in nanotechnology," she added.

The center will enhance University of Rochester’s existing engineering strengths, and encourage collaboration with industry, Seligman added. It complements other nanotech research in New York State, including UAlbany’s College of Nanoscale Science and Engineering (CNSE) and facilities at Cornell and Rensselaer Polytechnic Institute, pointed out Nicholas Bigelow, the Lee A. DuBridge Professor of Physics, department chair, and Director of URnano. The University of Rochester is able to produce high-temperature nanomaterials and integrate optical device research and development.

URnano is part of the Hajim School of Engineering and Applied Sciences. The University of Rochester is a leading private university. Learn more at www.rochester.edu.

August 23, 2011 — Rice University researchers created a solid-state, nanotube-based supercapacitors for energy storage, combining aspects of high-energy batteries and fast-charging capacitors with harsh-environment ruggedness.

SEM images. CNT bundles coated with alumina and aluminum-doped zinc oxide in Rice U’s solid-state supercapacitor for energy storage. Credit: Hauge Lab/Rice University.

The supercapacitor uses a solid nanocoating of oxide dielectric material rather than liquid or gel electrolytes. The solid material better withstands extreme heat and cold while performing discharge/recharge functions.

Nanocapacitors. CNT bundles at the center of Rice’s supercapacitors. The electron microscope images at right show the three-layer construction of one of the supercapacitors, which are about 100nm wide. Credit: Hauge Lab/Rice University.

Rice used 15-20nm bundles of single-walled carbon nanotubes (SWCNT) up to 50µm long. Carbon nanotubes were used to give the electrons high surface area, increasing capacitance. Each bundle of nanotubes is a self-contained super capacitor that is 500 times longer than it is wide. A chip could contain hundreds of thousands of bundles.

Transfer scheme. Bundles of vertically aligned SWCNTs to be transferred intact to a conductive substrate. Metallic layers added via atomic layer deposition create a solid-state supercapacitor that can withstand extreme environments. Credit: Hauge Lab/Rice University.

The array was transferred to a copper electrode with thin layers of gold and titanium for adhesion and electrical stability. The nanotube bundles (the primary electrodes) were doped with sulfuric acid to enhance their conductive properties; then they were covered with thin coats of aluminum oxide (the dielectric layer) and aluminum-doped zinc oxide (the counterelectrode) via atomic layer deposition (ALD). A top electrode of silver paint completed the circuit. It creates a metal/insulator/metal structure. Rice asserts that the project is the first of its kind with such a high-aspect-ratio material and ALD fabrication.

Chemist and team leader Robert Hauge devised the energy storage system with an eye on integration into devices from on-chip nanocircuitry to power plant equipment, flexible displays, electric cars, bio-implants, sensors, and other applications, including medical injections.

Results are published in the journal Carbon. Access the article at http://www.sciencedirect.com/science/article/pii/S0008622311005549

Team members included former Rice graduate students Cary Pint, first author of the paper and now a researcher at Intel, and Nolan Nicholas, now a researcher at Matric. Co-authors of the Carbon paper include graduate student Zhengzong Sun; James Tour, the T.T. and W.F. Chao Chair in Chemistry as well as a professor of mechanical engineering and materials science and of computer science, and Howard Schmidt, adjunct assistant professor of chemical and biomolecular engineering, all of Rice; Sheng Xu, a former graduate student at Harvard; and Roy Gordon, the Thomas Dudley Cabot Professor of Chemistry at Harvard University, who developed ALD.

The research was supported by T.J. Wainerdi and Quantum Wired, in coordination with the Houston Area Research Council; the Office of Naval Research MURI program; the Wright Patterson Air Force Laboratory and the National Science Foundation.

More Rice U research:

August 17, 2011 — MicroGen Systems Inc. and Infinite Power Solutions Inc. demonstrated a complete Wireless Sensor Network (WSN) powered by their products at this year’s Sensors Expo and Tradeshow. MicroGen’s BOLT 060 micro electro mechanical system (MEMS) -based piezoelectric vibrational energy harvester (PZEH) micro-power generator was combined with the THINERGY IPS-EVAL-EH-01 Energy Harvesting Evaluation Kit from IPS to power-up a complete wireless sensor board. The product is the result of more than a year of development using the nanofabrication tools at the Cornell NanoScale Science and Technology Facility (CNF).

MicroGen is incubating in the Cornell Business and Technology Park, and is the subject of a profile in the Cornell Chronicle this month.

MicroGen’s BOLT product line is intended to enable low-power electronic devices, such as wireless sensor nodes for wireless sensor network (WSN) applications. The BOLT devices are 1cm2 silicon-based chips or less that produce power levels up to 200 microWatts. These are the first commercial MEMS-based PZEH to be demonstrated at low relevant frequency and acceleration levels. "This is the first time in the world that a commercial company has produced a self-powered wireless sensor node using a MEMS-based energy harvester," MicroGen’s founder, president and CTO, Robert Andosca tells the Cornell Chronicle. Piezoelectric material generates electricity when flexed by a mechanical action (vibration), charging the device’s battery.

The IPS-EVAL-EH-01 is a universal energy harvesting evaluation kit that accepts energy from various energy harvesting transducers (both AC and DC charge sources), and efficiently stores the energy in a THINERGY MEC101 solid-state thin-film micro-energy cell (MEC)

The emerging energy harvesting market will help eliminate the constrant replacement of dead batteries in wireless sensor networks and nodes, Andosca says. An immediate use, according to Andosca, would be in wireless tire pressure monitoring systems required in new automobiles since 2007.

BOLT050, BOLT100, BOLT060 and BOLT120 resonate at vibrational frequencies of 50, 100, 60, and 120 Hz, respectively. A custom BOLT product can be fabricated for any target frequency between 30 and 1,500 Hz.

By 2016, MicroGen will be running an assembly plant employing 40 people, Andosca told the Cornell Chronicle. The start-up originally came to NY because of funding offered by Senator Charles Schumer via the Infotonics Technology Center (Canandaigua, NY). The MEMS technology has been honed at the CNF, particularly in collaboration with R. Bruce van Dover, professor of materials science and engineering.

MicroGen benefits from support provided by The University of Vermont, Cornell University’s Energy Materials Center and New York State Foundation for Science, Technology and Innovation, the Cleantech Center, High Tech Rochester, NY State Energy Research and Development Authority, and the National Aeronautics and Space Administration (NASA).

Learn more at http://www.microgensystems.com

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The Rice University lab of Professor Pulickel Ajayan has packed an entire lithium ion energy storage device into a single nanowire, as reported this month in the American Chemical Society journal Nano Letters. The researchers believe their creation is as small as such devices can possibly get, and could be valuable as a rechargeable power source for new generations of nanoelectronics.

The Rice University lab of Pulickel Ajayan developed the device, described as an ultrathin battery/supercapacitor hybrid containing thousands of nanowires, each of which is a fully functional battery.

In their paper, researchers described testing two versions of their battery/supercapacitor hybrid. The first is a sandwich with nickel/tin anode, polyethylene oxide (PEO) electrolyte and polyaniline cathode layers; it was built as proof that lithium ions would move efficiently through the anode to the electrolyte and then to the supercapacitor-like cathode, which stores the ions in bulk and gives the device the ability to charge and discharge quickly.

The second packs the same capabilities into a single nanowire. The researchers built centimeter-scale arrays containing thousands of nanowire devices, each about 150nm wide.

Ajayan’s team has been inching toward single-nanowire devices for years. The researchers first reported the creation of three-dimensional nanobatteries last December. In that project, they encased vertical arrays of nickel-tin nanowires in PMMA, a widely used polymer best known as Plexiglas, which served as an electrolyte and insulator. They grew the nanowires via electrodeposition in an anodized alumina template atop a copper substrate. They widened the template’s pores with a simple chemical etching technique that created a gap between the wires and the alumina, and then drop-coated PMMA to encase the wires in a smooth, consistent sheath. A chemical wash removed the template and left a forest of electrolyte-encased nanowires. 

In that battery, the encased nickel-tin was the anode, but the cathode had to be attached on the outside. The new process tucks the cathode inside the nanowires, said Ajayan, a professor of mechanical engineering and materials science. In this feat of nanoengineering, the researchers used PEO as the gel-like electrolyte that stores lithium ions and also serves as an electrical insulator between nanowires in an array.

After much trial and error, they settled on an easily synthesized polymer known as polyaniline (PANI) as their cathode. Drop-coating the widened alumina pores with PEO coats the insides, encases the anodes and leaves tubes at the top into which PANI cathodes could also be drop-coated. An aluminum current collector placed on top of the array completes the circuit.

"The idea here is to fabricate nanowire energy storage devices with ultrathin separation between the electrodes," said Arava Leela Mohana Reddy, a research scientist at Rice and co-author of the paper. "This affects the electrochemical behavior of the device. Our devices could be a very useful tool to probe nanoscale phenomena."

The team’s experimental batteries are about 50 microns tall, but theoretically, the nanowire energy storage devices can be as long and wide as the templates allow, which makes them scalable.

The nanowire devices show good capacity; the researchers are fine-tuning the materials to increase their ability to repeatedly charge and discharge, which now drops off after about 20 cycles.

"There’s a lot to be done to optimize the devices in terms of performance," said the paper’s lead author, Sanketh Gowda, a chemical engineering graduate student at Rice. "Optimization of the polymer separator and its thickness and an exploration of different electrode systems could lead to improvements." Rice graduate student Xiaobo Zhan is a co-author of the paper.