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The National Science Foundation has awarded $1.2 million to three research groups at Indiana University to advance research on self-assembling molecules and computer-aided design software required to create the next generation of solar cells, circuits, sensors and other technology.

This interdisciplinary team in the IU Bloomington College of Arts and Sciences’ Department of Chemistry is led by Amar Flood, Steven Tait and Peter Ortoleva in collaboration with Mu-Hyun Baik of the Korea Advanced Institute of Science and Technology, who previously served at IU.

Designing new materials at the molecular level is a key goal of the U.S. government’s Materials Genome Initiative, a project launched in 2011 to reduce the cost, and speed the creation, of these materials. As recipients of funds from the NSF’s Designing Materials to Revolutionize and Engineer our Future program, the IU scientists will contribute to this national initiative.

“There are more than 100 million known molecules, but in the vast majority of cases we cannot predict what sort of structure they will form when those molecules start packing together,” said Amar Flood, James F. Jackson Professor of Chemistry and Luther Dana Waterman Professor in the IU Bloomington Department of Chemistry, who is the principal investigator on the grant. “We want to be able to predict, as well as design, those structures.”

The results would represent a “transformative approach to the discovery of organic materials,” he said, combining computer-aided design, chemical synthesis and molecular characterization methods.

And recently, Flood and colleagues have shown such an ambitious goal is achievable.

In a paper published Nov. 23 in Chemistry–A European Journal, the IU scientists describe an innovative “one-pot” method to synthesize a new macromolecule called a tricarbazolo triazolophane, or “tricarb.”

A multifunctional, ring-shaped structure, tricarb molecules bear alignment markers so that they line up perfectly with each other upon contact to form highly organized, multilayered patterns. Tricarb molecules also have a central pocket to capture the negatively charged particles known as anions.

“Amar has developed a very elegant synthesis,” said Steven Tait, an associate professor of chemistry who is a co-author on the paper and also a co-investigator on the NSF grant. “The result is molecules that recognize each other in a very specific way to order and stack in beautiful, flower-shaped crystalline patterns with potentially transformative properties.”

The NSF-funded project will support creating molecular structures, like the tricarb molecule, that are specifically pre-programmed to self-assemble into three-dimensional structures that go beyond the comparatively simple, two-dimensional molecular arrangements.

“Creating building blocks that self-assemble into functional materials will be a major breakthrough in materials science and is a key component of the Materials Genome Initiative,” said Stephen C. Jacobson, chair of the IU Bloomington Department of Chemistry. “I am pleased that the NSF has recognized our faculty’s combined expertise in synthesis, characterization and theory in selecting them to contribute to this important initiative.”

Specifically, Flood said, the ability to alternate different molecules in highly ordered patterns is a key step in creating organic electronics, a new class of material whose applications include highly efficient solar panels and advanced computer circuitry.

“The best solar cells right now are made of extremely pure silicon, which requires a very precise — and expensive — production process,” Tait said. “But if we can create extremely pure, self-assembling organic materials, controlling the order of their interfaces and components at the molecular level, the performance of these organic materials will improve significantly, and their costs will go down.”

Most important for the creation of new molecular structures, the IU team will use the grant to develop computer-aided design software enabling virtual experimentation with the potential to examine the millions of molecular compounds of interest to material scientists.

Currently, Flood explained, scientists must engage in an arduous and time-consuming process of trial-and-error to design new structures with highly specialized properties since no blueprint exists for how molecules will react upon coming into contact with each other. But with virtual experimentation, molecular engineers could screen 100 potential molecular combinations over 100 days, only then devoting time and resources to synthesize the top five candidates, which can itself require about 100 days per compound, creating enormous time-savings.

“CAD software is prevalent in electrical, mechanical and civil engineering, and we need that same technology at our fingertips for molecular and materials engineering,” Flood said. “The innovations coming from our computational collaborators are key.”

These collaborations are with Ortoleva, a Distinguished Professor in the IU Bloomington Department of Chemistry who will help develop the CAD software using recent advances in multi-scale simulation that employ Baik’s work on atomic-level force fields.

“Ultimately, we plan to show experimentally how molecules can be programmed so that they assemble themselves into 2-D and 3-D arrangements, as well as produce a working, operational and accurate simulation software,” Flood added. “Our goal will be to achieve high fidelity between theory, design and experimentation.”

A solar cell is basically a semiconductor, which converts sunlight into electricity, sandwiched between metal contacts that carry the electrical current.

But this widely used design has a flaw: The shiny metal on top of the cell actually reflects sunlight away from the semiconductor where electricity is produced, reducing the cell’s efficiency.

Now, Stanford University scientists have discovered how to hide the reflective upper contact and funnel light directly to the semiconductor below. Their findings, published in the journal ACS Nano, could lead to a new paradigm in the design and fabrication of solar cells.

“Using nanotechnology, we have developed a novel way to make the upper metal contact nearly invisible to incoming light,” said study lead author Vijay Narasimhan, who conducted the work as a graduate student at Stanford. “Our new technique could significantly improve the efficiency and thereby lower the cost of solar cells.”

Silicon pillars emerge from nanosize holes in a thin gold film. The pillars funnel 97 percent of incoming light to a silicon substrate, a technology that could significantly boost the performance of conventional solar cells. Credit: Vijay Narasimhan, Stanford University

A YouTube video of the experiment can be seen at: https://youtu.be/mJORhZaGH5A

Mirror-like metal

In most solar cells, the upper contact consists of a metal wire grid that carries electricity to or from the device. But these wires also prevent sunlight from reaching the semiconductor, which is usually made of silicon.

“The more metal you have on the surface, the more light you block,” said study co-author Yi Cui, an associate professor of materials science and engineering. “That light is then lost and cannot be converted to electricity.”

Metal contacts, therefore, “face a seemingly irreconcilable tradeoff between electrical conductivity and optical transparency,” Narasimhan added. “But the nanostructure we created eliminates that tradeoff.”

For the study, the Stanford team placed a 16nm thick film of gold on a flat sheet of silicon. The gold film was riddled with an array of nanosized square holes, but to the eye, the surface looked like a shiny, gold mirror.

Optical analysis revealed that the perforated gold film covered 65 percent of the silicon surface and reflected, on average, 50 percent of the incoming light. The scientists reasoned that if they could somehow hide the reflective gold film, more light would reach the silicon semiconductor below.

Silicon nanopillars

The solution: Create nanosized pillars of silicon that “tower” above the gold film and redirect the sunlight before it hits the metallic surface.

Creating silicon nanopillars turned out to be a one-step chemical process.

“We immersed the silicon and the perforated gold film together in a solution of hydrofluoric acid and hydrogen peroxide,” said graduate student and study co-author Thomas Hymel. “The gold film immediately began sinking into the silicon substrate, and silicon nanopillars began popping up through the holes in the film.”

Within seconds, the silicon pillars grew to a height of 330 nanometers, transforming the shiny gold surface to a dark red. This dramatic color change was a clear indication that the metal was no longer reflecting light.

“As soon as the silicon nanopillars began to emerge, they started funneling light around the metal grid and into the silicon substrate underneath,” Narasimhan explained.

He compared the nanopillar array to a colander in your kitchen sink. “When you turn on the faucet, not all of the water makes it through the holes in the colander, ” he said. “But if you were to put a tiny funnel on top of each hole, most of the water would flow straight through with no problem. That’s essentially what our structure does: The nanopillars act as funnels that capture light and guide it into the silicon substrate through the holes in the metal grid.”

Big boost

The research team then optimized the design through a series of simulations and experiments.

“Solar cells are typically shaded by metal wires that cover 5-to-10 percent of the top surface,” Narasimhan said. “In our best design, nearly two-thirds of the surface can be covered with metal, yet the reflection loss is only 3 percent. Having that much metal could increase conductivity and make the cell far more efficient at converting light to electricity.”

For example, this technology could boost the efficiency of a conventional solar cell from 20 percent to 22 percent, a significant increase, he said.

The research team plans to test the design on a working solar cell and assess its performance in real-world conditions.

Covert contacts

Besides gold, the nanopillar architecture will also work with contacts made of silver, platinum, nickel and other metals, said graduate student and co-author Ruby Lai.

“We call them covert contacts, because the metal hides in the shadows of the silicon nanopillars,” she said. “It doesn’t matter what type of metal you put in there. It will be nearly invisible to incoming light.”

In addition to silicon, this new technology can be used with other semiconducting materials for a variety of applications, including photosensors, light-emitting diodes and displays, transparent batteries, as well as solar cells.

“With most optoelectronic devices, you typically build the semiconductor and the metal contacts separately,” said Cui, co-director of the Department of Energy’s Bay Area Photovoltaic Consortium (BAPVC). “Our results suggest a new paradigm where these components are designed and fabricated together to create a high-performance interface.”

In the production of power, nearly two-thirds of energy input from fossil fuels is lost as waste heat. Industry is hungry for materials that can convert this heat to useful electricity, but a good thermoelectric material is hard to find.

Increasing the efficiency of thermoelectric materials is essential if they are to be used commercially. Northwestern University researchers now report that doping tin selenide with sodium boosts its performance as a thermoelectric material, pushing it toward usefulness. The doped material produces a significantly greater amount of electricity than the undoped material, given the same amount of heat input.

Details of the sodium-doped tin selenide — the most efficient thermoelectric material to date at producing electricity from waste heat — will be published Nov. 26 by the journal Science.

The Northwestern development could lead to new thermoelectric devices with potential applications in the automobile industry, glass- and brick-making factories, refineries, coal- and gas-fired power plants, and places where large combustion engines operate continuously (such as in large ships and tankers).

Most semiconducting materials, such as silicon, have only one conduction band to work with for doping, but tin selenide is unusual and has multiple bands; the researchers took advantage of these bands. They showed they could use sodium to access these channels and send electrons quickly through the material, driving up the heat conversion efficiency.

“The secret to our material is that multiband doping produces enhanced electrical properties,” said Mercouri G. Kanatzidis, an inorganic chemist who led the multidisciplinary team. “By doping multiple bands, we are able to multiply the positive effect. To increase the efficiency, we need the electrons to be as mobile as possible. Tin selenide provides us with a superhighway — it has at least four fast-moving lanes for hole carriers instead of one congested lane.”

Kanatzidis, a Charles E. and Emma H. Morrison Professor of Chemistry in the Weinberg College of Arts and Sciences, is a world leader in thermoelectric materials research. He is a corresponding author of the paper.

To produce a voltage, a good thermoelectric material needs to maintain a hot side — where the waste heat is, for example — while the other side remains cool. (A voltage can be harvested as power.) Less than two years ago, Kanatzidis and his team, with postdoctoral fellow Lidong Zhao as protagonist, identified tin selenide as a surprisingly good thermoelectric material; it is a poor conductor of heat (much like wood) — a desirable property for a thermoelectric — while maintaining good electrical conductivity.

Kanatzidis’ colleague Christopher M. Wolverton, a computational theorist, calculated the electronic structure of tin selenide. He found the electrical properties could be improved by adding a doping material.

“Tin selenide is very unusual, not only because of its exceedingly low thermal conductivity, but also because it has many conduction lanes,” said Wolverton, a senior author of the paper and professor of materials science and engineering in the McCormick School of Engineering and Applied Science. “Our calculations said if the material could be doped, its thermal power and electrical conductivity would increase. But we didn’t know what to use as a dopant.”

Sodium was the first dopant the researchers tried, and it produced the results they were looking for. “Chris’ computations opened our eyes to doping,” Kanatzidis said. He and Zhao successfully grew crystals of the new doped material.

The researchers also were pleased to see that adding sodium did not affect the already very low thermal conductivity of the material. It stayed low, so the heat stays on one side of the thermoelectric material. Electrons like to be in a low-energy state, so they move from the hot (high-energy) side to the cool side. The hot side becomes positive, and the cool side becomes negative, creating a voltage.

“Previously, there was no obvious path for finding improved thermoelectrics,” Wolverton said. “Now we have discovered a few useful knobs to turn as we develop new materials.”

The efficiency of waste heat conversion in thermoelectrics is reflected by its “figure of merit,” called ZT. In April 2014, the researchers reported that tin selenide exhibits a ZT of 2.6 at around 650 degrees Celsius. That was the highest ZT to date — a world record. But the undoped material produced that record-high ZT only at that temperature. (There is a ZT for every temperature.)

The new doped material produces high ZTs across a broad temperature range, from room temperature to 500 degrees Celsius. Thus, the average ZT of the doped material is much higher, resulting in higher conversion efficiency.

“Now we have record-high ZTs across a broad range of temperatures,” Kanatzidis said. “The larger the temperature difference in a thermoelectric device, the greater the efficiency.”

Cambridge CMOS Sensors (CCS), a semiconductor company with gas sensor solutions to monitor the local environment, today announced that it has been crowned winner of the Product of the Year category at this year’s National Microelectronics Institute (NMI) Awards, held at the Grange Tower Bridge Hotel in London.

CCS was awarded the Product of the Year award for their excellent approach to understanding market needs, customer acceptance and reliability methodology for their CCS801 sensor for Indoor Air Quality Monitoring. This is the second successive year that CCS have been honoured in the annual NMI Awards, after winning last year’s Innovation Award.

The 2015 NMI awards are designed to celebrate the year’s key electronics innovations, people and companies from across the UK and Ireland. It has been run as an annual event since 2001. The fourteen categories also included awards such as Manufacturing Supplier of the Year, University Research Group of the Year, Company of the Year and Research Collaboration Award.

Nat Edington, CEO, at CCS said, “We are honoured to have received this award and to be recognised by NMI for the second year in a row. The past 12 months have been a transformational period for CCS and everyone has worked incredibly hard to ensure we capitalise on the great opportunities in front of us. I would like to thank all of our employees for their efforts, which have enabled us to win this award.”

What is true for double-blade razors is also true for solar cells: two work steps are more thorough than one. Stacking two solar cells one on top of the other, where top cell is semi-transparent, which efficiently converts large energy photons into electricity, while the bottom cell converts the remaining or transmitted low energy photons in an optimum manner. This allows a larger portion of the light energy to be converted to electricity. Up to now, the sophisticated technology needed for the procedure was mainly confined to the realm of Space or Concentrated Photovoltaics (CPV). These “tandem cells” grown on very expensive single crystal wafers are considered not attractive for mass production and low cost solar electricity. The research team working under Stephan Buecheler and Ayodhya N. Tiwari from the Laboratory for Thin Films and Photovoltaics at Empa-Swiss Federal Laboratories for Material Science and Technology has now succeeded in making tandem solar cells that are based on polycrystalline thin films, and the methods are suitable for large area low cost processing, Flexible plastic or metal foils could also be used as substrate in future. This marks a major milestone on the path to mass production of high-efficiency solar cells with low cost processes.

The secret behind the new process is that the researchers create the top solar cell perovskite film with a low-temperature procedure at just 50 degrees Celsius. This promises an energy-saving and cost-saving production stage for future manufacturing processes. The tandem solar cell yielded an efficiency rate of 20.5% when converting light to electricity. Already with this first attempt Empa researchers have emphasized that it has lots more potential to offer for better conversion of solar spectrum into electricity.

The semi-transparent perovskite solar cell absorbs UV, blue and yellow visible light. It allows red light and infrared radiation to pass through. Based on this principle, a double-layer "tandem solar cell" can be built with an efficiency that is much higher than single-layer solar cells. Credit: Empa

The semi-transparent perovskite solar cell absorbs UV, blue and yellow visible light. It allows red light and infrared radiation to pass through. Based on this principle, a double-layer “tandem solar cell” can be built with an efficiency that is much higher than single-layer solar cells. Credit: Empa

Molecular soccer balls as a substrate for the magic crystal

The key to this double success was the development of a 14.2% efficient semi-transparent solar cell, with 72% average transparency, made from methylammonium lead iodide deposited in the form of tiny perovskite crystals. The perovskite is grown on a thin interlayer made of the substance abbreviated as PCBM (phenyl-C61-butyric acid methyl ester) is used . Each PCBM molecule contains 61 carbon atoms interconnected in the shape of a soccer ball. The perovskite film is prepared by a combination of vapour deposition and spin coating onto this layer, which has tiny football like structure, followed by an annealing at a “lukewarm” temperature. This magic perovskite crystal absorbs blue and yellow spectrum of visible light and converts these into electricity. By contrast, red light and infrared radiation simply pass through the crystal. As a result, the researchers can attach a further solar cell underneath the semi-transparent perovskite cell in order to convert the remaining light into electricity.

Advantage of the double-layer cell: better use of the spectrum of sunlight

For the lower layer of the tandem solar cell, the Empa researchers use a CIGS cell (copper indium gallium diselenide), a technique that the team has been researching for years. Based on the CIGS cells, small-scale production is already under way for flexible solar cells. The advantage of tandem solar cells is that they exploit sunlight better. A solar cell can only convert radiation with an energy level higher than the bandgap of the semiconductor used. If the radiation energy is lower, no electricity is generated. If the radiation is higher in energy, the excess radiated energy is converted to heat and is lost. A double-layer solar cell like Empa’s perovskite CIGS cell can combine substances with differing bandgaps and thus efficiently convert a larger share of the incident solar energy to electricity.

More than 30% efficiency is possible

While very good single-layer polycrystalline solar cell may practically convert a maximum of 25% of the solar energy to electricity, tandem solar cells could increase this figure to beyond 30%. That’s according to Ayodhya Tiwari, head of the Thin Film and Photovoltaics laboratory. He does say, however, that a lot of research work is needed before that will be possible. “What we have achieved now is just the beginning. We will have to overcome many obstacles before reaching this ambitious goal. To do this, we will need lots of interdisciplinary experience and a large number of combinatorial experiments until we have found a semi-transparent high-performance cell together with the right base cell, and technologies for electrical interconnections of these solar cells.”

Stephan Bücheler, who coordinates the lab research in Tiwari’s team, reminds us that the race for efficiency in solar cell research is certainly not just an academic show. “When producing solar-powered electricity, only half of the costs are down to the solar module itself. The other half are incurred for the infrastructure: inverters, cables, carriers for the cells, engineering costs and installation. These ancillary costs are reduced when the solar cells become more efficient and can be built in smaller sizes as a result. This means that efficient solar cells are the key to low-cost renewable electricity.”

Just one century ago, entanglement was at the center of intense theoretical debate, leaving scientists like Albert Einstein baffled. Today, however, entanglement is accepted as a fact of nature and is actively being explored as a resource for future technologies including quantum computers, quantum communication networks, and high-precision quantum sensors.

Entanglement is also one of nature’s most elusive phenomena. Producing entanglement between particles requires that they start out in a highly ordered state, which is disfavored by thermodynamics, the process that governs the interactions between heat and other forms of energy. This poses a particularly formidable challenge when trying to realize entanglement at the macroscopic scale, among huge numbers of particles.

“The macroscopic world that we are used to seems very tidy, but it is completely disordered at the atomic scale. The laws of thermodynamics generally prevent us from observing quantum phenomena in macroscopic objects,” said Paul Klimov, a graduate student in the University of Chicago’s Institute for Molecular Engineering and lead author of new research on quantum entanglement. The institute is a partnership between UChicago and Argonne National Laboratory.

Previously, scientists have overcome the thermodynamic barrier and achieved macroscopic entanglement in solids and liquids by going to ultra-low temperatures (-270 degrees Celsius) and applying huge magnetic fields (1,000 times larger than that of a typical refrigerator magnet) or using chemical reactions. In the Nov. 20 issue of Science Advances, Klimov and other researchers in David Awschalom’s group at the Institute for Molecular Engineering have demonstrated that macroscopic entanglement can be generated at room temperature and in a small magnetic field.

The researchers used infrared laser light to order (preferentially align) the magnetic states of thousands of electrons and nuclei and then electromagnetic pulses, similar to those used for conventional magnetic resonance imaging (MRI), to entangle them. This procedure caused pairs of electrons and nuclei in a macroscopic 40 micrometer-cubed volume (the volume of a red blood cell) of the semiconductor SiC to become entangled.

“We know that the spin states of atomic nuclei associated with semiconductor defects have excellent quantum properties at room temperature,” said Awschalom, Liew Family Professor in Molecular Engineering and a senior scientist at Argonne National Laboratory. “They are coherent, long-lived and controllable with photonics and electronics. Given these quantum ‘pieces,’ creating entangled quantum states seemed like an attainable goal.”

In addition to being of fundamental physical interest, “the ability to produce robust entangled states in an electronic-grade semiconductor at ambient conditions has important implications on future quantum devices,” Awschalom said.

In the short-term, the techniques used here in combination with sophisticated devices enabled by advanced SiC device-fabrication protocols could enable quantum sensors that use entanglement as a resource for beating the sensitivity limit of traditional (non-quantum) sensors. Given that the entanglement works at ambient conditions and the fact that SiC is bio-friendly, one particularly exciting application is biological sensing inside a living organism.

“We are excited about entanglement-enhanced magnetic resonance imaging probes, which could have important biomedical applications,” said Abram Falk of IBM’s Thomas J. Watson Research Center and a co-author of the research findings.

In the long term, it might even be possible to go from entangled states on the same SiC chip to entangled states across distant SiC chips. Such efforts could be facilitated by physical phenomena that allow macroscopic quantum states, as opposed to single quantum states (in single atoms), to interact very strongly with one another, which is important for producing entanglement with a high success rate. Such long-distance entangled states have been proposed for synchronizing global positioning satellites and for communicating information in a manner that is fundamentally secured from eavesdroppers by the laws of physics.

In certain nanomaterials, electrons are able to race through custom-built roadways just one atom wide. To achieve excellent efficiency, these one-dimensional paths must be paved with absolute perfection–a single errant atom can stop racing electrons in their tracks or even launch it backwards. Unfortunately, such imperfections are inevitable.

Now, a pair of scientists from the U.S. Department of Energy’s Brookhaven National Laboratory and Ludwig Maximilian University in Munich have proposed the first solution to such subatomic stoppage: a novel way to create a more robust electron wave by binding together the electron’s direction of movement and its spin. The trick, as described in a paper published November 16 in Physical Review Letters and featured as an Editor’s Selection, is to exploit magnetic ions lacing the electron racetrack. The theory could drive advances in nanoscale engineering for data- and energy-storage technologies.

“One-dimensional materials can only be very good conductors if they are defect-free, but nothing in this world is perfect,” said Brookhaven physicist Alexei Tsvelik, one of two authors on the paper. “Our theory, the first of its kind, lays out a way to protect electron waves and optimize these materials.”

The work relies on a model system called a Kondo chain, where flowing electrons interact with local magnetic moments within a material. Properly harnessed, this powerful interaction could allow materials to behave like perfect conductors and offer high efficiency.

Protecting the transport

Atom-wide channels only allow motion in one of two opposing directions: right or left. Electrons traveling through such a narrow path–racing along in what are called charge-density waves–can be easily reversed by virtually any obstacle.

“The wave rises like an electronic tsunami that is expected to carry electrons smoothly in one direction,” Tsvelik said. “But it turns out that this tsunami can be very easily pinned by disorder, by impurities in the material.”

This “tsunami” shifts direction through a conductivity-smothering phenomenon called backscattering–like a wave breaking against sheer cliffs. But while direction is easily reversed, another feature of the electron is much more resilient: spin. The spin of an electron–like a perpetually spinning quantum top–can only be described as either up or down, and it is impervious to simple imperfections in the material. The trick, then, is to teach the directional wave to lean on spin for support.

“As the electrons flow, they interact with magnetic moments embedded in the material–these pockets of intrinsic magnetism are the key to producing the bound state,” said Ludwig Maximilian University physicist Oleg Yevtushenko, the other collaborator on the paper. “The magnetic moments bind spin and direction tightly together, so any disturbance would need to flip the electron’s spin in order to change its direction.”

These rolling electron waves could then be described as right-moving with spin up, left-moving with spin down, and so on. In each instance, the direction is bolstered by spin.

Building an electron bicycle

Imagine walking along a narrow path barely wide enough for both feet. In such a simple system, turning around is easy–one can pivot around at the slightest provocation.

“But what if we give our pedestrian a bicycle?” Tsvelik said. “It suddenly becomes very difficult to break that angular momentum and change directions–especially on such a narrow path. This bound spin-direction state is like our electron’s bicycle, keeping it rolling along powerfully enough to overcome bumps in the one-dimensional road.”

To verify the efficacy of this theoretical electron bicycle, scientists will need to apply this theory to stringent tests.

“The magnetic ions in materials such as cesium, iron, and manganese all make excellent candidates for generating and exploring this promising bound state,” Yevtushenko said.

The process of synthesizing functional one-dimensional materials–as thin metallic wires or paths conjured by chemistry–continues to evolve and push both theory and industry forward. Scientists in Brookhaven Lab’s Condensed Matter Physics and Materials Science Department and Center for Functional Nanomaterials specialize in similar one-of-a-kind atomic architectures.

“We hope our colleagues will leap at this challenge, especially as it’s the only method proposed to enhance flow at this 1D scale,” Tsvelik said. “Who knows where these fundamental concepts might lead? The wonder of science is that it brings surprise.”

By Sue Davis, Director of Business Development & Senior Analyst, Techcet

IDTechEx Printed Electronics USA 2015, held in Santa Clara, CA Nov 18-19, is one mega conference with 8 co-located tracks ranging from sensor technology & wearables to IoT, energy harvesting & storage to electric vehicles, 3D printing and graphene. IDTechEx completely occupied the Santa Clara Convention Center; throughout the day attendees and exhibitors commented attendance was up over prior years. To the dismay of some late arrivals, parking spaces were at a premium.

A venue with >200 exhibitors showcasing new technologies and applications connected conference attendees with equipment and materials suppliers, OEMs, end users, research institutes and academia.

Raghu Das, CEO of IDTechEx, kicked off the conference by sharing a key trends including:

  • Structural electronics are here now!
  • The Fashion industry is converging with technology (and evidenced by a number of exhibitors from this sector)
  • Stretchable electronics R&D has ramped significantly in the last 12 months
  • Printed and flexible electronics manufacturing is becoming center stage

Dr. Mounir Zok, a keynote speaker and biomedical engineering specialist for the US Olympic committee started his talk with a quote “The blink of an eye dictates gold vs no medal.” He emphasized that technology is a key enabler to continually improve sports performance.

Highlights from exhibitors and speakers follow.

Keith McMillen, founder and CEO of BeBop Sensors and avid musician, shared his journey of developing smart fabric cylindrical sensors to analyze a violinist’s bow movement led to utilizing this technology for the Internet of Things and the founding of BeBop Sensors.

BeBop Sensor Examples

BeBop Sensor Examples

Dream car in every facet; aesthetics, functionality and environmental impact understates the design of the Blade Car. Keith Czinger, CEO and Founder of Divergent discussed the foundation for Blade’s development was deeply rooted in reducing environmental impact while ensuring high performance. Divergent reports that manual chassis assembly can be completed within 30 minutes utilizing its’ node network. Nodes are manufactured of a metal alloy and produced using 3D printers. The light and strong chassis is comprised of these nodes and with carbon fiber tubes.

Divergent Blade utilizing 3D printing for node-tube chassis

Divergent Blade utilizing 3D printing for node-tube chassis

Printed Circuit Boards (PCBs) manufactured via additive 3D printing technology, vs. conventional processing labor, material and time intensive processes was demonstrated at NanoDimension’s booth. Simon Fried, CMO and Co-Founder of NanoDimension discussed the benefit of 3D printed circuit boards (prototyping in hours vs weeks, design flexibility, process repeatability, …). In addition to development the DragonFly 3D printer, NanoDimension has developed a line of specialty conductive inks.

NanoDimension DragonFly 200 3D Printer

NanoDimension DragonFly 200 3D Printer

Sensoria Fitness has developed a line of wear fitness clothing and integrated running system that communicates with iOS and Android apps. A key use case is the gait analysis capability to assist with performance running and to assist clinicians with treatment plans for dysfunctional gait patterns.

Sensoria Fitness Socks (Innovation Awards at CES 2015 & IDTechEx 2015 USA)

Sensoria Fitness Socks (Innovation Awards at CES 2015 & IDTechEx 2015 USA)

View Technologies, a joint venture between Stanley Black & Decker, Inc. and RF Controls, has developed the inView Platform that enables 3rd party applications to run more efficiently and accurately. This platform is comprised of Echo antenna(s) and three tiers of service that allow you Locate, Track and Act depending on business needs. Location service provide as real-time stream of 3D position data for Passive UHF RFID tags.

View Technologies - Manufacturing Application

View Technologies – Manufacturing Application

Valencell develops high-performance biometric sensor technology and licenses its technology to a variety of consumer electronics manufacturers, mobile device and accessory makers, sports and fitness brands, gaming companies, and first-responder/military suppliers for integration into their products.

Products utilizing Valencell’s Biometric Sensor Technolgy

Products utilizing Valencell’s Biometric Sensor Technolgy

Another show highlight was Demonstration Street, a dedicated area on the show floor for product demonstrations in various stages of development – prototype to commercialization- featured printed flexible displays including posters, e-readers, audio paper, interactive games, OLED displays, electronics in fabrics, interactive printed controls and menus, printed RFID and more.

IDTechEx 2015 USA offered a myriad of opportunities to interact with technologists and exhibitors attend hundreds of insightful presentations. Master classes covering an array of topics and company tours bookended the two-day conference and exhibition. The main challenge was to create a “show plan” in hopes that one would be able to attend desired presentations and exhibits.

Stacking instead of mixing


November 18, 2015

The overheating of computer chips is a major obstacle to the development of faster and more efficient computers and mobile phones. One promising remedy for this problem could be a class of materials first discovered just a few years ago: topological insulators, which conduct electricity with less resistance and heat generation than conventional materials. Research on these materials is still in its early stages. A team from Jülich and Aachen has now found a way to control the desired conducting properties of this type of material more precisely and reliably than ever before. The results have been published in the current edition of the journal Nature Communications (DOI: 10.1038/ncomms9816).

So-called “topological” materials have different physical properties on their surface than they do on their inside. Topological insulators are in effect insulators on the inside, but on their surfaces and edges they conduct electric currents almost as if they were running along railway tracks: faster, with less resistance and less heat production than with conventional materials. Additionally, the tracks act as a one-way street for electrons. The inherent angular momentum of the electrons – known as “spin” – determines in which direction the electrons can flow. This property is also useful for information processing and can pave the way for the development of new spintronic components.

Researchers from the Peter Grünberg Institute and RWTH Aachen University have now shown how the conductivity and the energy requirements of these materials can be optimized. Put in highly simplified terms, their recipe for success is: stacking instead of mixing. Prof. Detlev Grützmacher of the Peter Grünberg Institute first came up with the crucially important idea: “Instead of alloying two different types of semi-conductors as usual, in order to obtain a topological insulator, we stacked both semiconductors on top of each other, atomic layer by atomic layer, placing this in turn on a silicon backing layer with the help of molecular beam epitaxy.” Molecular beam epitaxy is an extremely precise method of producing thin crystalline layers, and is increasingly used not only in research but also in the industrial production of semiconductors.

By varying the thickness of the layers of semiconductor sandwiches made from silicon (grey area), bismuth-telluride, an n-type semiconductor (red area) and antimony telluride, a p-type semiconductor (green), topological insulators can be customized according to needs, as shown by the experiments conducted by researchers from Jülich and Aachen. The quality of the layers they produced using molecular beam epitaxy were verified by ultra high-resolution scanning electron microscopy. The atomic layers are clearly visible on the left side of the cube's edge. Credit: Forschungszentrum Jülich

By varying the thickness of the layers of semiconductor sandwiches made from silicon (grey area), bismuth-telluride, an n-type semiconductor (red area) and antimony telluride, a p-type semiconductor (green), topological insulators can be customized according to needs, as shown by the experiments conducted by researchers from Jülich and Aachen. The quality of the layers they produced using molecular beam epitaxy were verified by ultra high-resolution scanning electron microscopy. The atomic layers are clearly visible on the left side of the cube’s edge. Credit: Forschungszentrum Jülich

In this way, the scientists were able to control the atomic construction with great precision, which they documented with the use of ultra high-resolution electron microscopy. “Achieving the perfect atomic composition of the topological insulators is vital for the electronic properties, and thus for energy efficiency, but the alloying process is difficult to monitor,” explained Dr. Lukasz Plucinski from the Peter Grünberg Institute.

The researchers were able to discover exactly which layer thickness goes hand in hand with optimal conduction properties using the technology of angle-resolved photoemission spectroscopy. Here, samples are bombarded with photons to trigger the release of electrons from the material. Their energy and exit angle is measured, providing information about the energy and distribution of the electrons at the sample’s surface.

In principle, topological insulators can also be controlled with the help of external electric fields in semiconductor alloys and other materials. Using the sandwich method that the scientists have developed together within the framework of the Jülich Aachen Research Alliance “Future Information Technology” (JARA FIT), such complex technological procedures are no longer necessary and in addition, the silicon substrate material makes it simpler to integrate in applications at later stages.

Scientists at the Virtual Institute for Topological Insulators (VITI), coordinated by the Peter Grünberg Institute in Jülich, are continuing to conduct basic research on further possible uses for the new materials. This could, for example, make it possible to prove the existence of novel, only theoretically predicted quantum phenomena, such as so called topological exciton condensates, formed by electron-hole pairs at the surfaces.

Due to their exciting properties, 2D crystals like graphene and transition metal dichalcogenides promise to become the material of the future.

BY STEFAN DE GENDT, CEDRIC HUYGHEBAERT, IULIANA RADU and AARON THEAN, imec, Leuven, Belgium.

As we enter into the era of functional scaling where the cross-roads of More-Moore and More-Than-Moore meet, the search for new devices and their enabling material comes to the forefront of technology research. 2D crystals provide very interesting form-factors with respect to traditional 3D crystals (bulk, Si, and III-V semiconductors). In this elegant 2D form, electronic structure, mechanical flexibility, defect formation, and electronic and optical sensitivity become dramatically different. Aaron Thean: “As researchers at imec explore the physics and applications of such material, it is now becoming important to find a wafer-scale path towards technology implementation and integration of these novel materials.” Working closely with research teams across universities and industry partners, the first important step for imec is to enable the flake-to-wafer transition, while concurrently exploring the material, and device-to-circuit applications. The work will build new infrastructure (e.g. epitaxy, metrology, patterning, and electrical characterizations, etc.) around it.

Graphene and beyond

A 2D material is basically formed as a regular network in two dimensions, not extending in the third dimension. It is a monolayer-type of material, where monolayer should be understood as ‘up to a few monolayers’. The most known 2D material is graphene, a crystalline monolayer of carbon atoms arranged in a hexagonal honeycomb lattice structure. Recently, the exploration of 2D materials has moved beyond graphene. Stefan De Gendt: “2D materials cover all classes of materials, from semiconductors to insulators to metals. Graphene is a prominent example of a (semi-)metal. Transition metal dichalcogenides (or MX2 with M a transition metal and X a chalcogen such as sulfur or selenium) and hexagonal boron nitrides are well known examples of 2D semiconductors and insulators, respectively.”

2D materials: the new silicon?

Many of these materials exhibit remarkable properties that can be exploited in a range of applications. Cedric Huyghebaert: “Graphene, for example, is a fantastic electronic and thermal conductor. It has a record thermal conductivity, a very high intrinsic mobility, a high current density and long mean free path of electrons. Its surface is chemically inert, it has a low surface energy and no out-of-plane dangling bonds. MX2 have versatile properties that complement those of graphene. For example, they have a wide range of bandgaps as opposed to graphene, where the bandgap is absent. In case of graphene, we have to open the bandgap by using e.g. graphene nanoribbons or bilayer graphene.”

2D materials represent interesting alternatives to Si-based transistors. Iuliana Radu: “When scaling the gate length of a traditional Si-based MOSFET, overlapping junctions lead to short channel effects which degrade transistor performance. By introducing 2D materials in the channel of the MOSFET, they could show superior immunity to short channel effects. 2D materials could therefore extend traditional CMOS scaling beyond its current limits. They are also being considered for tunnel-FET (or TFET) applications, where carrier transport happens through band-to-band tunneling. In principle, 2D materials have no dangling bonds at the interfaces. These dangling bonds are one of the main limiters for TFETs with conventional semiconductors and limit strongly their performance.”

2D materials hold promises in other domains as well. Cedric Huyghebaert: “Many applications become possible by integrating these exciting materials in a monolithic way on top of CMOS. In (bio)sensing applications, for example, owing to their ability to adsorb and desorb various atoms and molecules. Or in optoelectronics, where the combination of a low absorption and high carrier mobility turns out very beneficial. Researchers are also assessing the potential of 2D materials to replace copper wires in back-end-of-line interconnects. Finally, 2D materials have been considered for appli- cation in domains such as plasmonics, photovoltaics and energy storage, and as transparent electrodes. In the latter applications, the requirements for graphene are less stringent than in aggressive transistor scaling. Therefore, the first graphene-based commercial products will most likely be introduced in one of these domains.”

The hamburger experience

Stefan De Gendt: “Ultimately, they potentially enable the engineering of new nano-based stacks: sandwich structures that are composed of various 2D materials, including semiconductors, metals and insulators. This view was nicely described at the 2013 IEDM conference, by the plenary speaker Andrea Ferrari. If you take a hamburger, it’s a layered combination of various ingredients, each with a specific flavor. But it’s the combination of all these layers that makes the hamburger a unique experience. The same will potentially hold for stacks made up of different 2D materials.”

From flakes to large-area synthesis

Applications based on graphene and other 2D materials have become very popular. Many of the above concepts have been successfully demonstrated and have been comprehensively described in scientific journals. However, so far, most of the demonstrations are limited to the lab, using 2D materials in the form of small exfoliated flakes. Iuliana Radu: “The real challenge today is maturing these concepts from flake-based devices towards real products that can be mass produced; only then, can they revolutionize multiple industries. And this has become a key goal at imec. Our goal is to demonstrate the manufacturability of these devices in a 300mm CMOS environment. And we house the expertise to run process flows on these materials (FIGURE 1). At imec, we work on all the unit process steps and on the sequence of steps towards an end application (e.g. TFETs, optical I/O, interconnects), and combine this with modeling and device benchmarking. We also take part in the Graphene Flagship, Europe’s 1 billion euro program that covers the whole value chain from materials production to components and systems.”

Materials 1

The road towards manufacturability

Due to the nature of the 2D materials, almost every unit process step such as contacting, doping, gate engineering, patterning and etch, etc, is a challenge. These steps, combined with the ability to integrate them into a cleanroom compatible process flow, are however essential to progress towards applications.

Cedric Huyghebaert: “A first challenge is related to the growth of these materials on large area templates, and their subsequent transfer to the final substrate. Graphene, for example, is typically grown on a metal template at high temperatures, up to 1000°C. The template is crucial, since the quality of graphene is very much dependent on the quality of the underlying template. Usually, the better the quality of graphene, the more difficult the transfer process becomes. At imec, we are actively working on the growth and defect-free transfer of graphene (FIGURES 2 and 3). In collaboration with AIXTRON, we focus on the synthesis of large area graphene using AIXTRON BM technology, compatible with 200 and 300mm processes. For the transfer, we rely on our knowledge on 3D Si integration processes. We also work on growth of MX2 materials by a direct sulfurization process or by atomic layer deposition in the 200 and 300mm imec fabs.”

Materials 2&3

Another hurdle is doping of the 2D semiconducting materials, which is needed to tune their energy levels and control their properties. Cedric Huyghebaert: “In the classical way, doping a semiconductor material means replacing an atom in the 3D structure. If you replace an atom in a 2D structure, you have a defect. So we have to consider different ways of doping these materials. At imec, we do this in collaboration with universities. We explore the possibility of achieving for example a semi-permanent doping by interaction with chemical molecules. Besides doping, contacting is also a challenge. The contribution of the electrodes to the total resistance of the device needs to be as low as possible. We therefore look into materials and architectures that allow for the lowest possible contact resistance.”

Several applications require a dielectric to be grown on top of the active semiconducting material. Stefan De Gendt: “In case of 2D materials, you have an almost perfectly passivated material, with no anchoring sites for the dielectric to nucleate. Consequently, the more perfect the 2D material, the more defective the dielectric on top may be.” Aaron Thean: “This is completely unlike 3D semiconductor processing, where a large part of material functionalization is achieved by surface and bulk material bond breaking and forming reactions, like dopant activation, oxidation, etc. This potential almost dangling-bond free weakly-interacting Van-Der-Waals nano-sheet system gives rise to new process challenges, as well as new opportunities like surface molecular doping and multi-layer channel stacking. One such approach is to transfer a 2D dielectric material to the 2D semiconducting material – like the hamburger experience described before.” Imec is working on understanding how to passivate, dope and grow dielectrics on various 2D materials. And there is patterning and etch, litho, and finally, characterization. Iuliana Radu:

“We are used to work with 3D bulk materials. But when you need to characterize only one or a few monolayers, there is hardly any material that can take part in the measurement. Therefore, the signals obtained with any classical characterization technique are extremely weak. And this requires new characterization strategies. At imec, we have established procedures that rely in a first phase on the physical characterization of the initial material properties. As the quality of the materials improve, we will cross-correlate physical characterization and electrical behavior of the layers.”

Demonstrating the potential

At IEDM 2014, imec and its associated lab at Ghent University have demonstrated an integrated graphene optical modulator on silicon. Cedric Huyghebaert:

“Integrated optical modulators with high modulation speed, small footprint and broadband a-thermal operation are highly desired for future chip-level optical interconnects. Due to its fast tunable absorption over a wide spectral range, graphene is well suited to achieve this. We could demonstrate a hybrid graphene-silicon modulator at bit rates up to 10Gb/s. This shows that it is possible to introduce CVD-grown graphene in a high quality Si platform and obtain a performance that can compete with traditional SiGe-based modulators. Moreover, if CVD graphene quality becomes more mature and can be brought into production, we will most probably end up with a device that is far less expensive than today’s optical components.”