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Scientists have made exotic new materials by creating laser-induced micro-explosions in silicon, the common computer chip material.

The new technique could lead to the simple creation and manufacture of superconductors or high-efficiency solar cells and light sensors, said leader of the research, Professor Andrei Rode, from The Australian National University (ANU).

“We’ve created two entirely new crystal arrangements, or phases, in silicon and seen indications of potentially four more,” said Professor Rode, a laser physicist at the ANU Research School of Physics and Engineering (RSPE).

“Theory predicts these materials could have very interesting electronic properties, such as an altered band gap, and possibly superconductivity if properly doped.”

By focusing lasers onto silicon buried under a clear layer of silicon dioxide, the group have perfected a way to reliably blast tiny cavities in the solid silicon. This creates extremely high pressure around the explosion site and forms the new phases.

The phases have complex structures, which took the team of physicists from ANU and University College London a year to understand.

Using a combination of electron diffraction patterns and structure predictions, the team discovered the new materials have crystal structures that repeat every 12, 16 or 32 atoms respectively, said Professor Jim Williams, from the Electronic Material Engineering group at RSPE.

“The micro-explosions change silicon’s simplicity to much more complex structures, which opens up possibility for unusual and unexpected properties,” he said.

These complex phases are often unstable, but the small size of the structures means the materials cool very quickly and solidify before they can decay, said Professor Eugene Gamaly, also from the ANU Research School of Physics and Engineering. The new crystal structures have survived for more than a year now.

“These new discoveries are not an accident, they are guided by a deep understanding of how lasers interact with matter,” he said.

Conventional methods for creating materials with high pressure use tiny diamond anvils to poke or squeeze materials. However, the ultra-short laser micro-explosion creates pressures many times higher than the strength of diamond crystal can produce.

The team’s new method promises a much cheaper and industrially-friendly method for large scale manufacturing of these exotic materials, says Dr Jodie Bradby, also from ANU Research School of Physics and Engineering.

“We reliably create thousands of micron-size modified zones in normal silicon within a second,” she said.

“The semiconductor industry is a multi-billion dollar operation – even a small change in the position of a few silicon atoms has the potential to have a major impact.”

When the new iPhone came out, customers complained that it could be bent — but what if you could roll up your too big 6 Plus to actually fit in your pocket? That technology might be available sooner than you think, based on the work of USC Viterbi engineers.

For many decades, silicon has been the heart of modern electronics — but as a material, it has its limits. As our devices get smaller and smaller, the basic unit of these devices, a transistor, must also get tinier and tinier. Bottom line: the size of the silicon transistor is reaching its physical limit. As silicon devices are based on what is called a top-down cutting method, it is increasingly difficult for silicon to be made even smaller. Consumers also demand phones to be lighter, faster, smaller, more flexible, wearable, bendable, etc. Yet silicon is also rigid — one can’t bend your smart phone or computer. These physical limitations have driven the race for new materials that can be used as semiconductors in lieu of silicon.

The demand for a silicon material aided the discovery of graphene, a single layer of graphite — which won the Nobel Prize in Physics in 2010. Since this time, scientists and engineers have developed many two-dimensional (2D) material innovations — layered materials with the thickness of only one atom or a few atoms. One such layered 2D material is black arsenic phosphorous. Now, a team of scientists at USC Viterbi, in collaboration with Technische Universität München, Germany, Universität Regensburg, Germany, and Yale University, have developed a new method to synthesize black arsenic-phosphorous without high pressure. This method demands less energy and is cheaper, and the synthesized materials have some incredible new properties.

The innovation, developed by USC Viterbi researchers, including Bilu Liu, the paper’s lead author and postdoctoral researcher; Ahamad Abbas, graduate student; Han Wang, assistant professor; Rohan Dhall, graduate student; Stephen B. Cronin, associate professor; Mingyuan Ge, research assistant; Xin Fang, graduate student; and Professor Chongwu Zhou of the Ming Hsieh Department of Electrical Engineering, in concert with their collaborators, is documented in a paper titled “Black Arsenic-Phosphorus: Layered Anisotropic Infrared Semiconductors with Highly Tunable Compositions and Properties.” The paper appeared in Advanced Materialson June 25, 2015.

What the researchers are most excited about is the ability to adjust the electronic and optical properties of these materials to a range that cannot be achieved by any other 2D materials thus far. This includes manipulating the materials’ chemical compositions during materials synthesis and the materials’ ability to sense long wavelength infrared (LWIR) waves due to their small energy gaps. This particular electromagnetic spectral range of LWIR is important for a range of applications such as LIDAR (light radar) systems, basically because LWIR waves are highly transparent in earth atmosphere. This wave range also has great application for the soldiers in the military who rely on infrared thermal imaging technology and for flexible night vision glasses. Another intriguing aspect of these new layered semiconductors is their anisotropic electronic and optical properties, which means the materials have different properties along x and y direction in the same plane. The researchers believe these are marked improvement from existing materials and devices and would lead to unique applications.

In addition, the researchers anticipate that it could also lead to important improvement for devices that monitor the environment. “We believe these materials are important members in a large family of 2D materials, because they fit into the long-wavelength-infrared light range and deliver properties that any other currently existing 2D materials cannot,” said Zhou, the research team leader.

According to Liu, the paper’s lead author: “As these are rather new materials, we anticipate there is lots of exciting fundamental physics research as well as engineering work to be done. For example, what’s the electronic and optical properties of a truly single layer black arsenic phosphorus?”

The latest manufacturing, materials and production developments in semiconductor and related technologies will be featured at SEMICON West 2015 on July 14-16 at Moscone Center in San Francisco, Calif.  Semiconductor processing is at a crossroads and is changing how companies operate to be competitive. Learning about breakthrough technology and networking is essential to remain ahead of the curve.  

More than 25,000 professionals are expected, and over 600 companies will exhibit the latest in semiconductor manufacturing.  Major semiconductor manufacturers, foundry, fabless companies, equipment and materials suppliers — plus leading companies in MEMS, displays, printed/flexible electronics, PV, and other emerging technologies — attend SEMICON West.

SEMICON West will feature valuable on-exhibition floor technical sessions and programs that are included in the  $100 registration “expo pass” (registration fee increases on July 11).  Keynote events include: 

·         “Scaling the Walls of Sub-14nm Manufacturing” with panelists from Qualcomm, Stanford University, ASE and IBM, moderated by imec’s Jo de Boeck, senior VP of Corporate Technology (July 14, 9:00-10:00am)

·         “The Internet of Things and the Next Fifty Years of Moore’s Law“ by Intel’s Doug Davis, senior VP and GM of loT (July 15, 9:00am-9:45am)

TechXPOTs will provide updates in areas including test, advanced materials and processes, advanced packaging, productivity and emerging markets and technologies. TechXPOTs include:

·      What’s Next for MEMS? With speakers from ASE, CEA-Leti, EV Group, MEMS Industry Group, Silicon Valley Band of Angels, Teledyne DALSA, and Yole Developpement (July 14, 10:30am-12:30pm)

·      Automating Semiconductor Test Productivity with speakers from ASE, Optimal+, Texas Instruments, and Xcerra (July 14, 10:30am-12:30pm)

·      Materials Session: Contamination Control in the Sub-20nm Era with speakers from Entegris, Intel, JSR Micro, Matheson, and Nanometrics; moderated by Mike Corbett, Linx (July 14, 1:30pm-3:30pm)

·      Emerging Generation Memory Technology: Update on 3DNAND, MRAM, and RRAM (July 14, 1:30pm-3:40pm).

·      The Evolution of the New 200mm Fab for the Internet of Everything with speakers from Entrepix, Genmark Automation, Lam Research, Qorvo, and Surplus Global (July 15, 2:00pm-4:00pm)

·      Monetizing the IoT: Opportunities and Challenges for the Semiconductor Sector with Amkor, Cadence Design Systems, Ernst & Young, Freescale Semiconductor, and Gartner; moderated by Edward Sperling, Semiconductor Engineering (July 16, 10:30am-12:30pm)

·      The Factory of the (Near) Future: Using Industrial IoT and 3D Printing  with speakers from AirLiquide, Applied Materials, Lawrence Livermore National Laboratory, Oak Ridge National Laboratory, and Proto Cafe (July 16, 1:00pm-3:00pm) 

The Silicon Innovation Forum will be held on July 14-15.  A special exposition segment, this area will include exhibits and two days of presentations.  The first day will be a forum where start-up companies seeking investment capital will present to a panel of investors.  Open to all attendees, this session will feature exciting new technologies.  The second day will be a forum on new research. Attendees can hear presentations on advanced research from SLAC National Accelerator Laboratory, International Consortium for Advanced Manufacturing Research, SUNY Network of Excellence – Materials & Advanced Manufacturing, Novati Technologies, MIST Center, Micro/Nano Electronics Metrology at NIST, Texas State University and Georgia Tech Heat Lab. 

On July 16, University Day welcomes students and faculty to learn about the microelectronics industry, connect with industry representatives, and explore career opportunities. University Day is on the Keynote Stage (North Hall E). The agenda includes career networking, exploration forum, expo and SEMICON West tours.

For the eighth year, SEMICON West will be co-located with Intersolar North America, the leading solar technology conference and exhibition in the U.S.  Premier sponsors of SEMICON West 2015 include Applied Materials, KLA-Tencor, and Lam Research.  Register now at www.semiconwest.org.

Nature loves crystals. Salt, snowflakes and quartz are three examples of crystals – materials characterized by the lattice-like arrangement of their atoms and molecules.

Industry loves crystals, too. Electronics are based on a special family of crystals known as semiconductors, most famously silicon.

To make semiconductors useful, engineers must tweak their crystalline lattice in subtle ways to start and stop the flow of electrons.

Semiconductor engineers must know precisely how much energy it takes to move electrons in a crystal lattice. This energy measure is the band gap.

Semiconductor materials like silicon, gallium arsenide and germanium each have a band gap unique to their crystalline lattice. This energy measure helps determine which material is best for which electronic task.

Now an interdisciplinary team at Stanford has made a semiconductor crystal with a variable band gap. Among other potential uses, this variable semiconductor could lead to solar cells that absorb more energy from the sun by being sensitive to a broader spectrum of light.

The material itself is not new. Molybdenum disulfide, or MoS2, is a rocky crystal, like quartz, that is refined for use as a catalyst and a lubricant.

But in Nature Communications, Stanford mechanical engineer Xiaolin Zheng and physicist Hari Manoharan proved that MoS2 has some useful and unique electronic properties that derive from how this crystal forms its lattice.

Molybdenum disulfide is what scientists call a monolayer: A molybdenum atom links to two sulfurs in a triangular lattice that repeats sideways like a sheet of paper. The rock found in nature consists of many such monolayers stacked like a ream of paper. Each MoS2 monolayer has semiconductor potential.

“From a mechanical engineering standpoint, monolayer MoS2 is fascinating because its lattice can be greatly stretched without breaking,” Zheng said.

By stretching the lattice, the Stanford researchers were able to shift the atoms in the monolayer. Those shifts changed the energy required to move electrons. Stretching the monolayer made MoS2 something new to science and potentially useful in electronics: an artificial crystal with a variable band gap.

“With a single, atomically thin semiconductor material we can get a wide range of band gaps,” Manoharan said. “We think this will have broad ramifications in sensing, solar power and other electronics.”

Scientists have been fascinated with monolayers since the Nobel Prize-winning discovery of graphene, a lattice made from a single layer of carbon atoms laid flat like a sheet of paper.

In 2012, nuclear and materials scientists at MIT devised a theory that involved the semiconductor potential of monolayer MoS2.

With any semiconductor, engineers must tweak its lattice in some way to switch electron flows on and off. With silicon, the tweak involves introducing slight chemical impurities into the lattice.

In their simulation, the MIT researchers tweaked MoS2 by stretching its lattice. Using virtual pins, they poked a monolayer to create nanoscopic funnels, stretching the lattice and, theoretically, altering MoS2’s band gap.

Band gap measures how much energy it takes to move an electron. The simulation suggested the funnel would strain the lattice the most at the point of the pin, creating a variety of band gaps from the bottom to the top of the monolayer.

The MIT researchers theorized that the funnel would be a great solar energy collector, capturing more sunlight across a wide swath of energy frequencies.

When Stanford postdoctoral scholar Hong Li joined the mechanical engineering department in 2013, he brought this idea to Zheng. She led the Stanford team that ended up proving all of this by literally standing the MIT theory on its head.

Instead of poking down with imaginary pins, the Stanford team stretched the MoS2 lattice by thrusting up from below. They did this – for real rather than in simulation – by creating an artificial landscape of hills and valleys underneath the monolayer.

They created this artificial landscape on a silicon chip, a material they chose not for its electronic properties, but because engineers know how to sculpt it in exquisite detail. They etched hills and valleys onto the silicon. Then they bathed their nanoscape with an industrial fluid and laid a monolayer of MoS2 on top.

Evaporation did the rest, pulling the semiconductor lattice down into the valleys and stretching it over the hills.

Alex Contryman, a PhD student in applied physics in Manoharan’s lab, used scanning tunneling microscopy to determine the positions of the atoms in this artificial crystal. He also measured the variable band gap that resulted from straining the lattice this way.

The MIT theorists and specialists from Rice University and Texas A&M University contributed to the Nature Communications paper.

Team members believe this experiment sets the stage for further innovation on artificial crystals.

“One of the most exciting things about our process is that is scalable,” Zheng said. “From an industrial standpoint, MoS2 is cheap to make.”

Added Manoharan: “It will be interesting to see where the community takes this.”

Freescale Semiconductor has disclosed initial details regarding the next generation of its successful QorIQ multicore processor portfolio, today announcing it will drive innovation for the secure Internet of Tomorrow (IoT) on highly advanced 16nm FinFET process technology.

The move to 16nm FinFET is expected to enable next-generation QorIQ processors to deliver 2x performance gains within the same power envelope relative to 28nm products. Freescale has already performed extensive evaluation and testing on 16nm FinFET, and is now applying its findings to next-node implementations of cores, hardware accelerators, interconnect fabrics and other IP.

At this node, Freescale will maintain its focus on extending its leadership in standard product communications processor families, while also unleashing the breadth of its extensive IP portfolio with complementary new go-to-market engagement models, including the development of innovative semi-custom designs in tight alignment with select strategic customers.

“The world’s networks are moving and changing faster than ever before, driven by the convergence of extreme virtualization, software-centric network topologies, continued expansion of the IoT, and growing demand for increased, flexible intelligence at the network’s edge,” said Tom Deitrich, SVP and GM of Freescale’s Digital Networking group. “This new paradigm favors silicon providers like Freescale with advanced process technology, deep bonds with the world’s leading equipment OEMs, and the breadth of critical IP like software, advanced acceleration engines and optimized compute densities ideally suited to drive the Internet of Tomorrow.”

To help its deep roster of top networking OEM customers differentiate and thrive in this new environment, Freescale plans to exploit the full value of its 16nm FinFET IP to create innovative, semi-custom designs engineered to meet the dynamic requirements of highly virtualized networks. Customers can mix and match Freescale IP alongside their own proprietary IP to offer the most differentiated solution in their market space. Aligning in this manner with strategic customers is expected to optimize efficiencies, speed time-to-market and foster closer customer cooperation in the development of next-generation solutions. For Freescale, these kinds of new engagement models can enable optimized R&D investment and synergistic roadmap alignment.

Providing the building blocks for innovation at 16nm

To meet the demands of tomorrow’s networks, Freescale will provide lead customers and partners access to a broad spectrum of 16nm building blocks. Freescale maintains one of the broadest and most diverse portfolios of networking IP in the world, including high performance 64-bit cores based on ARM and Power Architecture technology, StarCore DSP cores, highly advanced I/O and acceleration technologies, world-class network security blocks and extensive software solutions – all backed by Freescale’s proven networking systems knowledge and decades of SoC design experience.

Rich ecosystem and complete enablement

The Freescale 16nm platform will be supported by a comprehensive ecosystem providing ease-of-use support for its QorIQ processors, supplemented with operating systems and BSPs from its partner network. The CodeWarrior Integrated Development Environment (IDE), and an optimized and compliance tested Layer-1 software components library for FDD & TDD LTE/LTE-A processing chains will enable rapid customer LTE L1 software development. Communications targeted Linux SDKs including low latency Layer 2 support will also be offered. Freescale supports Linaro and OpenDataPath (ODP) APIs and management software for easy setup, initialization and teardown of interfaces, accelerators and networking functions. For fast time to market, performance-optimized functional datapath libraries, Freescale VortiQa software solutions and a selection of development tools and open-source software are planned. Software services are offered enabling customers to leverage Freescale’s systems expertise for specifically targeted deliverables.

Initial 16nm FinFET SoC product sampling is expected in mid-2016.

“We have opened the door to a new room,” says Professor Christof Wöll, Director of KIT Institute of Functional Interfaces (IFG). “This new application of metal-organic framework compounds is the beginning only. The end of this development line is far from being reached,” the physicist emphasizes.

Metal-organic frameworks, briefly called MOFs, consist of two basic elements, metal node points and organic molecules, which are assembled to form microporous, crystalline materials. For about a decade, MOFs have been attracting considerable interest of researchers, because their functionality can be adjusted by varying the components. “A number of properties of the material can be changed,” Wöll explains. So far, more than 20,000 different MOF types have been developed and used mostly for the storage or separation of gases.

The team of scientists under the direction of KIT has now produced MOFs based on porphyrines. These porphyrine-based MOFs have highly interesting photophysical properties: Apart from a high efficiency in producing charge carriers, a high mobility of the latter is observed. Computations made by the group of Professor Thomas Heine from Jacobs University Bremen, which is also involved in the project, suggest that the excellent properties of the solar cell result from an additional mechanism – the formation of indirect band gaps – that plays an important role in photovoltaics. Nature uses porphyrines as universal molecules e.g. in hemoglobin and chlorophyll, where these organic dyes convert light into chemical energy. A metal-organic solar cell produced on the basis of this novel porphyrine-MOF is now presented by the researchers in the journal Angewandte Chemie (Applied Chemistry). The contribution is entitled “Photoinduzierte Erzeugung von Ladungsträgern in epitaktischen MOF-Dünnschichten: hohe Leistung aufgrund einer indirekten elektronischen Bandlücke?” (photo-induced generation of charge carriers in epitactic MOF-thin layers: high efficiency resulting from an indirect electronic band gap?).

“The clou is that we just need a single organic molecule in the solar cell,” Wöll says. The researchers expect that the photovoltaic capacity of the material may be increased considerably in the future by filling the pores in the crystalline lattice structure with molecules that can release and take up electric charges.

By means of a process developed at KIT, the crystalline frameworks grow in layers on a transparent, conductive carrier surface and form a homogeneous thin film, so-called SURMOFs.

“The SURMOF process is suited in principle for a continuous manufacturing process and also allows for the coating of larger plastic carrier surfaces,” Wöll says.

Thanks to their mechanical properties, MOF thin films of a few hundred nanometers in thickness can be used for flexible solar cells or for the coating of clothing material or deformable components. While the demand for technical systems converting sunlight into electricity is increasing, organic materials represent a highly interesting alternative to silicon that has to be processed at high costs before it can be used for the photoactive layer of a solar cell.

For the first time in the long and vaunted history of scanning electron microscopy, the unique atomic structure at the surface of a material has been resolved. This landmark in scientific imaging was made possible by a new analytic technique developed by a multi-institutional team of researchers, including scientists from the U.S. Department of Energy (DOE)’s Lawrence Berkeley National Laboratory (Berkeley Lab).

“We’ve developed a reasonably direct method for determining the atomic structure of a surface that also addresses the very challenging problem of buried interfaces,” says Jim Ciston, a staff scientist with the National Center for Electron Microscopy (NCEM) at the Molecular Foundry, a DOE Office of Science User Facility. “Although surface atoms represent a minuscule fraction of the total number of atoms in a material, these atoms drive a large portion of the material’s chemical interactions with its environment.”

Ciston is the lead and corresponding author of a paper describing this new analytical method in the journal Nature Communications. The article is titled “Surface Determination through Atomically Resolved Secondary Electron Imaging.” Other co-authors are Hamish Brown, Adrian D’Alfonso, Pratik Koirala, Colin Ophus, Yuyuan Lin, Yuya Suzuki, Hiromi Inada, Yimei Zhu, Les Allen, and Laurence Marks.

Most materials interact with other materials through their surfaces, which are often different in both structure and chemistry from the bulk of the material. Many important processes take place at surfaces, ranging from the catalysts used for the generation of energy-dense fuels from sunlight and carbon dioxide, to how bridges and airplanes rust.

“In essence, the surface of every material can act as its own nanomaterial coating that can greatly change its chemistry and behavior,” Ciston says. “To understand these processes and improve material performance it is vital to know how the atoms are arranged at surfaces. While there are now many good methods for obtaining this information for rather flat surfaces, when the surfaces are rough most currently available tools are limited in what they can reveal.”

“The beauty of this technique is that we can image surface atoms and bulk atoms simultaneously,” says co-author Zhu, a scientist at Brookhaven National Laboratory. “Currently none of any existing methods can achieve this.”

Scanning electron microscopy (SEM) is an excellent technique for studying surfaces but typically provides information only about topology at nanoscale resolution. A highly promising new version of scanning electron microscopy, called “high-resolution scanning electron microscopy,” or HRSEM, extends this resolution to the atomic scale and provides information on both surface and bulk atoms simultaneously, retaining much of the surface sensitivity of traditional SEM through secondary electrons.

Secondary electrons are the result of a highly energized beam of electrons striking a material and causing atoms in the material to emit energy in the form of electrons rather than photons. As a large portion of secondary electrons are emitted from the surface of a material in addition to its bulk they are good resources for obtaining information about atomic surface structure. However, the surface selectivity of HRSEM has never been fully exploited.

“Even though powerful instruments have been available for several years, progress in materials science applications has been slow due to an inability to directly interpret the surface and bulk components of HRSEM images independently,” Ciston says. “This difficulty stemmed from the lack of a fully-developed theoretical framework to understand SEM image formation at the atomic scale.”

Existing secondary electron image simulation methods had to be extended to take into account contributions from valence orbitals in the material, he says, and also the effect of dielectric screening on the efficiency of generating signal from those valence orbitals.

To verify the effectiveness of their new theoretical framework, Ciston, Allen, Marks and their colleagues collected and analyzed in detail a series of HRSEM images of a particular arrangement of atoms at the surface of strontium titanate. These experiments were coupled with careful secondary electron image simulations, density functional theory calculations, and aberration-corrected high resolution transmission electron microscopy.

“Conventional transmission electron microscopy images are well-understood and were needed to confirm that we actually had the correct structure and that the new HRSEM theory was on the right track,” Ciston says. “Taken collectively, the analysis enabled us to unambiguously reference surface information to information from the bulk crystal.”

The excellent agreement between calculations and experimental results showed that HRSEM is a highly promising tool for surface structure determination, including the challenging topic of bulk/surface registration. From their demonstration, the collaboration discovered that previously reported atomic surface structures for strontium titanate with a “6×2 periodicity” are wrong, having failed to detect an unusual seven-fold coordination within a typically high surface coverage of titanium oxide groups.

“We started this work by investigating a well-studied material, but new technique is so powerful that we had to revise much of was already thought to be well-known,” Ciston says.

Co-author Allen, a scientist with Melbourne University in Australia, who led the theoretical and modeling aspects of the new imaging technique, adds: “we now have a sophisticated understanding of what the images mean”.

Perhaps the first target for applying this new HRSEM surface analytic technique will be the study of surface structures on the facets of nanoparticles. The surface structures of nanoparticle facets are extremely challenging to image in the plan view (seen from above) using electron microscopy, a deficit that needs to be corrected as Ciston explains.

“Plan view geometry is important because surface structures will often develop multiple domains, and we need to be sure we’re not projecting through multiple structures and orientations,” he says. “This is a very challenging problem since scanning probe techniques cannot usually address nanoparticle surfaces at atomic resolution, and surface X-ray diffraction requires large, single crystal surfaces.”

Says co-author Marks, a professor of materials science and engineering at Northwestern University, “We are also quite excited by the possibilities of applying these to corrosion problems. The cost to industry and the military of corrosion is enormous, and we need to understand everything that is taking place to produce materials which will last longer.”

Researchers from North Carolina State University have created stretchable, transparent conductors that work because of the structures’ “nano-accordion” design. The conductors could be used in a wide variety of applications, such as flexible electronics, stretchable displays or wearable sensors.

“There are no conductive, transparent and stretchable materials in nature, so we had to create one,” says Abhijeet Bagal, a Ph.D. student in mechanical and aerospace engineering at NC State and lead author of a paper describing the work.

“Our technique uses geometry to stretch brittle materials, which is inspired by springs that we see in everyday life,” Bagal says. “The only thing different is that we made it much smaller.”

The researchers begin by creating a three-dimensional polymer template on a silicon substrate. The template is shaped like a series of identical, evenly spaced rectangles. The template is coated with a layer of aluminum-doped zinc oxide, which is the conducting material, and an elastic polymer is applied to the zinc oxide. The researchers then flip the whole thing over and remove the silicon and the template.

What’s left behind is a series of symmetrical, zinc oxide ridges on an elastic substrate. Because both zinc oxide and the polymer are clear, the structure is transparent. And it is stretchable because the ridges of zinc oxide allow the structure to expand and contract, like the bellows of an accordion.

“We can also control the thickness of the zinc oxide layer, and have done extensive testing with layers ranging from 30 to 70 nanometers thick,” says Erinn Dandley, a Ph.D. student in chemical and biomolecular engineering at NC State and co-author of the paper. “This is important because the thickness of the zinc oxide affects the structure’s optical, electrical and mechanical properties.”

The 3-D templates used in the process are precisely engineered, using nanolithography, because the dimensions of each ridge directly affect the structure’s stretchability. The taller each ridge is, the more stretchable the structure. This is because the structure stretches by having the two sides of a ridge bend away from each other at the base – like a person doing a split.

The structure can be stretched repeatedly without breaking. And while there is some loss of conductivity the first time the nano-accordion is stretched, additional stretching does not affect conductivity.

“The most interesting thing for us is that this approach combines engineering with a touch of surface chemistry to precisely control the nano-accordion’s geometry, composition and, ultimately, its overall material properties,” says Chih-Hao Chang, an assistant professor of mechanical and aerospace engineering at NC State and corresponding author of the paper. “We’re now working on ways to improve the conductivity of the nano-accordion structures. And at some point we want to find a way to scale up the process.”

The researchers are also experimenting with the technique using other conductive materials to determine their usefulness in creating non-transparent, elastic conductors.

A simple way to turn carbon nanotubes into valuable graphene nanoribbons may be to grind them, according to research led by Rice University.

The trick, said Rice materials scientist Pulickel Ajayan, is to mix two types of chemically modified nanotubes. When they come into contact during grinding, they react and unzip, a process that until now has depended largely on reactions in harsh chemical solutions.

The research by Ajayan and his international collaborators appears in Nature Communications.

To be clear, Ajayan said, the new process is still a chemical reaction that depends on molecules purposely attached to the nanotubes, a process called functionalization. The most interesting part to the researchers is that a process as simple as grinding could deliver strong chemical coupling between solid nanostructures and produce novel forms of nanostructured products with specific properties.

“Chemical reactions can easily be done in solutions, but this work is entirely solid state,” he said. “Our question is this: If we can use nanotubes as templates, functionalize them and get reactions under the right conditions, what kinds of things can we make with a large number of possible nanostructures and chemical functional groups?”

The process should enable many new chemical reactions and products, said Mohamad Kabbani, a graduate student at Rice and lead author of the paper. “Using different functionalities in different nanoscale systems could revolutionize nanomaterials development,” he said.

Highly conductive graphene nanoribbons, thousands of times smaller than a human hair, are finding their way into the marketplace in composite materials. The nanoribbons boost the materials’ electronic properties and/or strength.

“Controlling such structures by mechano-chemical transformation will be the key to find new applications,” said co-author Thalappil Pradeep, a professor of chemistry at the Indian Institute of Technology Chennai. “Soft chemistry of this kind can happen in many conditions, contributing to better understanding of materials processing.”

In their tests, the researchers prepared two batches of multi-walled carbon nanotubes, one with carboxyl groups and the other with hydroxyl groups attached. When ground together for up to 20 minutes with a mortar and pestle, the chemical additives reacted with each other, triggering the nanotubes to unzip into nanoribbons, with water as a byproduct.

“That serendipitous observation will lead to further systematic studies of nanotubes reactions in solid state, including ab-initio theoretical models and simulations,” Ajayan said. “This is exciting.”

The experiments were duplicated by participating labs at Rice, at the Indian Institute of Technology and at the Lebanese American University in Beirut. They were performed in standard lab conditions as well as in a vacuum, outside in the open air and at variable humidity, temperatures, times and seasons.

The researchers who carried out the collaboration on three continents still don’t know precisely what’s happening at the nanoscale. “It is an exothermic reaction, so the energy’s enough to break up the nanotubes into ribbons, but the details of the dynamics are difficult to monitor,” Kabbani said. “There’s no way we can grind two nanotubes in a microscope and watch it happen. Not yet, anyway.”

But the results speak for themselves.

“I don’t know why people haven’t explored this idea, that you can control reactions by supporting the reactants on nanostructures,” Ajayan said. “What we’ve done is very crude, but it’s a beginning and a lot of work can follow along these lines.”

Scientists at the U.S. Department of Energy’s Argonne National Laboratory have found a way to use tiny diamonds and graphene to give friction the slip, creating a new material combination that demonstrates the rare phenomenon of “superlubricity.”

Led by nanoscientist Ani Sumant of Argonne’s Center for Nanoscale Materials (CNM) and Argonne Distinguished Fellow Ali Erdemir of Argonne’s Energy Systems Division, the five-person Argonne team combined diamond nanoparticles, small patches of graphene – a two-dimensional single-sheet form of pure carbon – and a diamond-like carbon material to create superlubricity, a highly-desirable property in which friction drops to near zero.

According to Erdemir, as the graphene patches and diamond particles rub up against a large diamond-like carbon surface, the graphene rolls itself around the diamond particle, creating something that looks like a ball bearing on the nanoscopic level. “The interaction between the graphene and the diamond-like carbon is essential for creating the ‘superlubricity’ effect,” he said. “The two materials depend on each other.”

At the atomic level, friction occurs when atoms in materials that slide against each other become “locked in state,” which requires additional energy to overcome. “You can think of it as like trying to slide two egg cartons against each other bottom-to-bottom,” said Diana Berman, a postdoctoral researcher at the CNM and an author of the study. “There are times at which the positioning of the gaps between the eggs – or in our case, the atoms – causes an entanglement between the materials that prevents easy sliding.”

By creating the graphene-encapsulated diamond ball bearings, or “scrolls”, the team found a way to translate the nanoscale superlubricity into a macroscale phenomenon. Because the scrolls change their orientation during the sliding process, enough diamond particles and graphene patches prevent the two surfaces from becoming locked in state. The team used large-scale atomistic computations on the Mira supercomputer at the Argonne Leadership Computing Facility to prove that the effect could be seen not merely at the nanoscale but also at the macroscale.

“A scroll can be manipulated and rotated much more easily than a simple sheet of graphene or graphite,” Berman said.

However, the team was puzzled that while superlubricity was maintained in dry conditions, in a humid environment this was not the case. Because this behavior was counterintuitive, the team again turned to atomistic calculations. “We observed that the scroll formation was inhibited in the presence of a water layer, therefore causing higher friction,” explained co-author Argonne computational nanoscientist Subramanian Sankaranarayanan.

While the field of tribology has long been concerned with ways to reduce friction – and thus the energy demands of different mechanical systems – superlubricity has been treated as a tough proposition. “Everyone would dream of being able to achieve superlubricity in a wide range of mechanical systems, but it’s a very difficult goal to achieve,” said Sanket Deshmukh, another CNM postdoctoral researcher on the study.

“The knowledge gained from this study,” Sumant added, “will be crucial in finding ways to reduce friction in everything from engines or turbines to computer hard disks and microelectromechanical systems.”