Tag Archives: Small Times Magazine

October 10, 2011 – Imec says it has built an integrated poly-SiGe-based piezoresistive pressure sensor on top of 0.13μm copper backend CMOS, the first such device directly fabricated above its readout circuit and the first poly-SiGe MEMS device of any kind processed on top of Cu-backend CMOS.

The MEMS-last approach for CMOS-MEMS monolithic integration leads to smaller die areas and allows use of standard foundry CMOS processes. Poly-SiGe as a new MEMS structural material (vs. for example CMOS top interconnect layers to fabricate the MEMS device) offers more flexibility since the MEMS fabrication and CMOS fabrication can be completely decoupled, imec explains. Aggressive scaling has pulled the technology away from aluminum interconnects and toward copper metallization with its lower resistivity and improved reliability.

The new integrated sensor, fabricated at imec in 0.13μm standard CMOS, incorporates a surface-micromachined piezoresistive pressure sensor, with a poly-SiGe membrane and four poly-SiGe piezoresistors, and an instrumentation amplifier, with Cu- interconnects (two metal layers), oxide dielectric, and tungsten-filled vias. Maximum processing temperature of the complete sensor (including poly-SiGe piezoresistors) was kept below 455°C, and "an appropriate passivation layer" was added to protect against the aggressive MEMS etch and deposition processes. The CMOS circuit "showed no significant deterioration after the MEMS processing," and even with the lower processing temperature, the sensor by itself (250×250μm2) showed ~2.5mV/V/bar sensitivity; the integrated device on top of the Cu-based amplifier showed ~64× higher sensitivity (~158 mV/V/bar).

Cross-section SEM picture of the integrated sensor. At the bottom, the two Cu metal lines of the CMOS circuit can be observed. Above, the MEMS layers (poly-SiGe membrane and piezoresistors, oxide sealing layer, and metal interconnects) are visible. (Source: IMEC)

October 10, 2011 — BUSINESS WIRE — CCID Consulting released a white paper on China’s lithium-ion (Li-ion) battery industry, as the country seeks to promote new energy technologies for automobiles (electric vehicles) and other needs.

In 2010, China’s lithium ion battery market hit RMB 27.61 billion, an increase of 37.9% compared with 2009. China produced 3.67 billion lithium ion batteries in 2010, an increase of 33.9% compared with 2009. China determined in October 2010 to cultivate new energy technologies to lead the national economy. China’s lithium-ion battery industry will grow rapidly in the country’s Twelfth Five-Year Plan, CCID Consulting reports.

The country will spend RMB100 billion on new-energy vehicles between 2011 and 2020, with lithium-ion batteries at the heart of the sector. Shanghai’s strong automotive industry will capitalize on this focus.

Regional competition will push local governments to develop high-end technologies. The industry is concentrated on the Pearl River Delta, with a production base for raw materials and low-cost labor for assembly of lithium ion batteries. In 2010, the output value of lithium ion battery in this region is RMB 7.48 billion, accounting for about 27% of the nation. However, as the inland increasingly lowers the labor costs, the labor-intensive links such as battery core assembly and PACK will gradually move from coastal areas to inland areas.


Map of China’s Li-ion battery industry.

The Bohai Bay is the material and production base of lithium-ion batteries in China. In 2010, the output values of lithium ion battery for these areas reached RMB 4.56 billion. Beijing has achieved remarkable growth in anode materials for lithium ion batteries. Tianjin will become an essential base for the lithium-ion battery industry in the future.

Main upstream ores of lithium ion battery include lithium carbonate, iron, manganese, cobalt, and nickel. China is rich in lithium, next only to Chile and Argentina. The central and western regions offer rich ore fields producing lithium-ion battery raw materials. Regions with rich lithium ore reserves (Yichun Jiangxi, Ngawa Sichuan, Qinghai, Tibet) have "unrivaled conditions" for Li-ion battery development. CCID Consulting believes that with the rapid development of lithium ion battery industry and the expanding of downstream productivity, resource companies will face increasing pressure of supplying. As demand exceeds supply, upstream mineral resources will be of high investment value. Battery material is the bottleneck of lithium ion batteries industrialization.

With high barrier in threshold of market access, technology and other intelligence factors are the major drivers for the rapid development of high-end material of lithium ion battery such as membrane and lithium hexafluorophosphate. Intelligence-intensive eastern regions represented by Beijing, Jiangsu, and Shanghai, therefore, will maintain their monopoly position in high-end battery material based on their leading technologies. Eastern regions will hold even more power as new-energy automobiles gain prominence.

The output of lithium ion batteries from Japan, China, and South Korea accounts for over 90% of the global output. Before 2000, more than 80% of lithium ion batteries were produced in Japan, but China’s good investment environment and cheaper labor is driving an industry shift. Many Japanese, South Korean and Taiwanese enterprises go to China to build their lithium factories. In 2010, China produced over 30% of the global output, and growing.

The development of battery core assembly depends on capital and scale. With mature production technique and technology, most lithium ion battery manufacturers in China can produce cores of lithium ion batteries, on the condition that the raw material supply is guaranteed. However, the production of motive-power battery involves combination of cores, which requests core consistency, more advanced battery production equipment and more investment as a result. Compared with other upstream battery material industries, this industry is labor-intensive, and many domestic and foreign enterprises have stepped into this field.

And what about recycling? As Li-ion production and consumption increase, scrapped lithium ion batteries will create environment pollution. Cobalt in lithium ion batteries offers huge economic value if recovered. With the development of battery recycling and recovery technology, especially the maturity of microorganism metallurgy in handling lithium ion batteries, cobalt, graphite, electrolyte and other metals contained in lithium ion batteries can be recovered.

CCID Consulting summarizes the distributing characteristics of world Li-ion battery industry and its successful development mode; and analyzed the features of domestic distributing and resources. CCID Consulting examines the trends for future development of China’s lithium ion battery industry and the assorted investment values of lithium ion battery in every links of the chain. This provided important guidance for the layout design of the national and local lithium ion battery industry as well as decision making of enterprises. Obtain the white paper at http://en.ccidconsulting.com.

Subscribe to Solid State Technology

October 7, 2011 – Marketwire — IBM Research has emerged as the winner in the Industrial Technology Research Institute (ITRI) sponsored Global Nano Innovation Contest. IBM Research presented its graphene nanoelectronics: wafer-scale single atomic layer carbon RF devices and circuits.

IBM applied the nano material graphene to the RF amplifier, targeting the high-frequency telecommunication electronic products market. IBM also received honorable mention for its graphene and carbon nanotube (CNT) transparent touch panel electrodes.

Also read: IBM builds IC with graphene transistor

The University of Waterloo won the second prize with its nanosensors for X-ray radiation dosimetry in a wireless network and NASA won the third prize with a nano chemical sensor in a cell phone. Bangor University also won Honorable Mention with 3D nano-structures for organic solar cells, and National Tsing Hua University won Honorable Mention with an intelligent poisonous-gas purifier.

ITRI hopes to inspire the researchers across the world and the advanced industries to pay attention to innovative applications and development of nanotechnology through sponsoring the Global Nano Innovation Contest, an international competition for realizing nanotechnology prototype product applications.

Finalists in the contest must bring their research ideas into quasi-commodity products protected by patent in the shortest period of 8 months. For more information, go to POP NANO 2011 http://www.popnano.itri.org.tw/eng/index.aspx

Industrial Technology Research Institute (ITRI) is a nonprofit R&D organization engaging in applied research and technical services. Visit www.itri.org.tw/eng.

October 6, 2011 — InvenSense Inc. founder and CEO Steve Nasiri will deliver a keynote "MotionTracking – Driving Hi-Impact Motion-Based Applications in the Digital World" at Semicon Europa‘s International MEMS Forum on October 10, 2011 in Dresden, Germany.

Nasiri will cover the key market drivers for the emerging motion interface market and discuss market needs for an integrated MotionTracking Module offering a true motion interface. He will share the key principals of motion interface technology and define the main benefits for consumer electronics. These include one-to-one motion control, motion gesture commands, device pointing recognition capability, and indoor navigation. Current market challenges with the complexity of integrating multiple discrete motion sensor devices, such as 3-axis accelerometer, 3-axis gyroscope, 3-axis compass and pressure sensors, will be examined. The speech will also touch on algorithm development for sensor fusion.

Steve Nasiri is a 30 year veteran of the MEMS industry. He is the founder of InvenSense and has served as president, CEO and chairman since 2003. Prior to founding InvenSense, Nasiri held various positions as a co-founder and executive of several MEMS companies, including SenSym (acquired by Honeywell), NovaSensor (acquired by General Electric), Integrated Sensor Solutions (acquired by Texas Instruments), and ISS-Nagano GmbH. He also held key management and operations positions at National Semiconductor, Fairchild Semiconductor, and Maxim Integrated Products. Nasiri’s name is on over 50 patents and patent applications, many published papers, and articles on MEMS technology.

InvenSense provides "MotionProcessing" for the consumer electronics market. More information can be found at http://www.invensense.com.

SEMI is a global industry association serving the manufacturing supply chains for the microelectronic, display, and photovoltaic industries. For more information, visit www.semi.org.

Subscribe to our MEMS Direct newsletter

October 6, 2011 – PRWEB — Inkjet printheads are the largest selling micro electro mechanical systems (MEMS) devices, and the mature market should exhibit limited growth, compared to smaller segments of the MEMS market. Digital imaging is the key inkjet head driver. The global market for inkjet heads is forecast to reach $1.8 billion by 2017, according to "Inkjet Heads: A Global Strategic Business Report" from Global Industry Analysts (GIA).

Digital cameras, cameraphones, and other digital imaging devices are pushing an increased need for printing digital photos. Digital imaging is driving print quality and print speed improvements, and demanding these advances at low costs. This forces inkjet head makers to develop advanced, sophisticated technologies for new products. Consumers — small home printers, retail, digital photo printers, etc. — are the biggest user group for inkjet heads.

Demand is growing faster in the industrial sector, with 3.6% CAGR during the analysis period. Inkjet heads deposit small drops of any kind of fluid (both inks and non-inks) in a precise, well-defined, and repeatable format. These applications include printing of electronic deposition, microfabrication of three-dimensional structures, and microdispensing for biological applications.

New and emerging industrial-sector applications also grow the inkjet head market. Printed electronics are still a nascent field for inkjet heads, GIA notes, with more development work needed. This sector could evolve to produce electronics at a fraction of the cost for conventional chips and solar panels.

Other emerging applications for inkjet heads include biomedical, retail kiosk systems, and inkjet in large companies.

The US is the world’s biggest consumer of inkjet heads, GIA reports. Europe is the next largest region. The fastest growing market for these products is the Asia-Pacific region, posting a compound annual growth rate (CAGR) of more than 5.0% through 2017.

Inkjet heads are produced in a highly consolidated market, with only a handful companies dominating the scene. Major players profiled in the report include Canon Inc., Eastman Kodak Company, FUJIFILM Dimatix Inc., Hewlett-Packard Company, Lexmark International, Inc., Olivetti S.p.A., Ricoh Printing Systems, Seiko Epson Corp., STMicroelectronics, Xaar Plc., among others.

"Inkjet Heads: A Global Strategic Business Report" provides a comprehensive review of the Inkjet Heads markets, current market trends, key growth drivers, the Different types of Inkjet Heads available in the market, competitive scenario, recent product launches, recent industry activity, and profiles of major/niche global as well as regional market participants. The report provides annual sales estimates and projections for Inkjet Heads market for the years 2009 through 2017 for the following geographic markets – US, Canada, Japan, Europe, Asia-Pacific, the Middle East, and Latin America. The report also analyzes the market by the following end-use markets – Consumer market, and Industrial markets. Also, a six-year (2003-2008) historic analysis is provided for additional perspective. Obtain the report at http://www.strategyr.com/Inkjet_Heads_Market_Report.asp

Subscribe to our MEMS Direct newsletter

October 6, 2011 — The Royal Swedish Academy of Sciences awarded this year’s Nobel Prize in Chemistry to Dan Shechtman, Technion – Israel Institute of Technology, Haifa, Israel, for the discovery of quasicrystals.

Quasicrystals reveal an atomic structure of regular patterns that never repeat. The quasicrystal formation has therefore been likened to aperiodic mosaics found in the medieval Islamic Alhambra Palace in Spain (detail pictured above) and the Darb-i Imam Shrine in Iran.

Shechtman discovered the solid-matter arrangement in April 1982, using an electron microscope. Until his research, all solid-matter atoms were believed to be packed inside crystals in symmetrical patterns that were repeated periodically. Scientists considered this repetition required in order to obtain a crystal.

Shechtman showed that the atoms in his crystal were packed in a pattern that followed mathematical rules but could not be repeated. The controversial findings led to Shechtman being asked to leave his research group. However, his battle eventually forced scientists to reconsider their conception of the very nature of matter.

ElectroIQ’s Debra Vogler recalls arranging Dr. Shechtman’s lecture at Watkins-Johnson Semiconductor Equipment Group on quasicrystals in 1997 in this blog.

Shechtman’s quasicrystals are now described by "the golden ratio;" the ratio of various distances between quasicrystal atoms is related to the golden mean.

Following Shechtman’s discovery, scientists have produced other kinds of quasicrystals in the lab and discovered naturally occurring quasicrystals in mineral samples from a Russian river. A Swedish company has also found quasicrystals in a certain form of steel, where the crystals reinforce the material like armor.

Scientists are currently experimenting with using quasicrystals in different products such as frying pans and diesel engines.

Dan Shechtman is an Israeli citizen born 1941 in Tel Aviv, Israel. He received a Ph.D. in 1972 from Technion – Israel Institute of Technology, Haifa, Israel. He is a Distinguished Professor, The Philip Tobias Chair, Technion – Israel Institute of Technology, Haifa, Israel. Learn more at http://materials.technion.ac.il/shechtman.html

The Prize amount is SEK 10 million.

Visit http://www.nobelprize.org/nobel_prizes/chemistry/laureates/2011/announcement.html for more information.

See information on the 2010 Nobel Prize in Physics, for graphene research and blogger Linda Rae’s post on the winners.

October 5, 2011 — Stanford researchers, led by Yi Cui, an associate professor of materials science and engineering, fabricated electrode materials that significantly increase lithium-ion battery energy storage capacity. Sulfer-coated hollow carbon nanofibers, and an electrolyte additive, improved the battery cathode. In previous research (2007), Cui’s group fabricated battery anodes with silicon nanowires. Cui envisions silicon nanowire anodes and sulfur-coated carbon cathodes combined in next-generation batteries.

Sulfur offers "10x higher charge storage capacity," Cui explains, "with about half the voltage of the existing battery. Higher charge capacity and lower voltage results in a lithium-ion battery with 4-5x the energy storage capability of today’s Li-ion products.

Read our Energy Storage Trends blog here.

Prior attempts at incorporating sulfur — which is low cost and nontoxic — have failed to produce commercially viable products. Lithium-sulfur batteries fail quickly when cycling through charging. Sulfer has conventionally coated open carbon structures, exposed to the battery’s electrolyte. Intermediate reaction products, lithium polysulfides, dissolve into the electrolyte solution and reduce energy density.

Cui’s team developed a cathode fabrication that they expect will avoid these issues. "On the one side we don’t want a large surface area contacting the sulfur and the electrolyte," said graduate student Wesley Guangyuan Zheng, "on the other hand we want a large surface area for electrical and ionic conductivities." In this work, sulfur coats the inside of a hollow carbon nanofiber, protected from the outside. This was achieved with a commercially available filer technology.

The nearly closed cathode design prevents polysulfides from significantly leaking out into the electrolyte solution. The length of a hollow nanofiber is about 300x its diameter, containing polysulfides thanks to the long, skinny shape.

Graduate student Yuan Yang then included an electrolyte additive that enhances the battery’s charge and energy efficiency, known as the coulombic efficiency. "Without the additive you put 100 electrons into the battery and you get 85 out. With the additive, you get 99 out," Cui said.

Judy J. Cha of the Stanford Department of Materials Science and Engineering and Seung Sae Hong of the Stanford Department of Applied Physics also contributed to this research.

The results were published online Sept. 14 in the journal Nano Letters: Access "Hollow Carbon Nanofiber-Encapsulated Sulfur Cathodes for High Specific Capacity Rechargeable Lithium Batteries," Nano Letters, Sept. 14, 2011, at http://pubs.acs.org/doi/abs/10.1021/nl2027684.

Courtesy of Sarah Jane Keller, science-writing intern at Stanford News Service. Learn more at www.stanford.edu.

October 5, 2011 — The National Institutes of Health (NIH) awarded Boston University (BU) engineering and microbiology researchers $4.8 million to develop a chip-sized, low-cost and easily deployed virus detection platform for point-of-care viral pathogen detection, targeting Ebola and Marburg, among others. BU’s technology will be tested at a biosafety facility in Texas.

Led by BU School of Medicine Assistant Professor and principal investigator John Connor, BU College of Engineering Professor Selim Ünlü (ECE, MSE) and Assistant Professor Hatice Altug (ECE, MSE) will refine virus detection platforms they have developed independently. In separate research collaborations with Connor, Ünlü and Altug have brought their streamlined biosensor platforms into pathogen detection roles.

BU Engineering Associate Professor Catherine Klapperich (BME, MSE) and Research Assistant Professor Mario Cabodi (BME) will further advance microfluidics technology they’ve designed, integrating sample preparation in each of the two platforms.

The BU researchers will partner with Becton Dickinson, a leading global medical technology company, to transform one of the virus diagnostic platforms into a working prototype, and enlist University of Texas Medical Branch Professor Thomas Geisbert, an internationally recognized expert on viral hemorrhagic fever diseases, to test it in his lab.

A "simple test" for viruses will "get rid of the need for enzymes or fluorescent labels," noted Connor. Nanoscale platforms that can look for multiple viruses at the same time, in a small and portable form factor, will be beneficial on the front lines of an outbreak.

Overcoming the extensive and costly training, sample preparation, refrigerated transportation and laboratory analysis that’s typical of conventional virus detection technology, these platforms promise to provide fast, point-of-care, fully-integrated diagnostics in clinical and field settings—dramatically improving our capability to confine viral outbreaks and pandemics.

Developed by Ünlü’s research group, the Interferometric Reflectance Imaging Sensor (IRIS) can pinpoint single virus and other pathogen particles quickly, accurately and affordably. The shoebox-sized, battery-operated device is the first not only to provide rapid detection of single nanoparticles of interest, but also to measure their size—an important factor in confirming the identity of a suspected pathogen and rejecting dirt or other contaminants. To detect and size pathogens, IRIS shines light from multi-color LED sources on nanoparticles bound to the sensor surface. Light reflected from the sensor surface is altered by the presence of the particles, producing a distinct signal that reveals the size of each particle. Configured with a large surface area, the device can capture this telltale response for up to a million nanoparticles at a time.

Altug’s platform rapidly detects live viruses from biological media with little to no sample preparation. It’s the first to detect intact viruses by exploiting arrays of apertures of about 250 to 350 nanometers in diameter on metallic films that transmit light more strongly at certain wavelengths. When a live virus binds to the sensor surface, the effective refractive index in the close vicinity of the sensor changes, causing a detectable shift in the resonance frequency of the light transmitted through the nanoholes. The magnitude of that shift reveals the presence and concentration of the virus in the solution.

“Both of these techniques promise to overcome the limitations of conventional virus detection methods that require expensive equipment, relatively long process times, and extensive training to use,” said Ünlü. “Under the new NIH grant, our goal is to produce a highly sensitive, user-friendly, commercially-viable virus detection system that can be deployed at the point of care and detect viruses in about 30 minutes.”

To produce a fully integrated, point-of-care system, the researchers plan to incorporate a microfluidic sample preparation chip to work with Ünlü’s and Altug’s virus detection platforms. The goal for the microfluidics team is to improve the quality of the sample introduced to the sensing surface, by purifying, then concentrating, the starting sample solution.

“By leveraging Klapperich’s work in low-cost, disposable diagnostics and our collective expertise in microfluidic separation and purification techniques, we’ll seek to improve the overall performance of the diagnostic platforms, while retaining speed of analysis and a compact format,” said Cabodi.

Within five years, the researchers plan to validate multiple harmless test viruses on the two evolving microfluidics-enhanced diagnostic platforms, develop one of the platforms into a commercially viable prototype, and validate the prototype on pathogens in Geisbert’s Texas biosafety lab, which employs the highest degree of biocontainment precautions to isolate dangerous biological agents.

The final prototype should consist of a small detector chip containing integrated microfluidics that allows samples to be drawn over the active sensing components, and a working reader capable of rapidly reading the detector chips and providing diagnostic information. The system should be able to simultaneously assess multiple possible infectious agents with minimal sample handling and be suitable for clinical use in resource-limited countries.

Courtesy of Mark Dwortzan, Boston University. Learn more at www.bu.edu.

Subscribe to our MEMS Direct newsletter

October 5, 2011 — MM Live USA 2012 will co-locate with MEMS Live USA and NANO Live USA at the Donald E. Stephens Convention Center in Rosemont, IL, March 7-8.

The 2012 theme revolves around micro/nano and micro electro mechanical system (MEMS) manufacturing. Rapid News Communications Group is accepting outstanding abstract submissions for the technical briefing sessions at these events. Papers will be considered on micro molding, micro machining, micro and nano inspection, MEMS manufacturing, and nano manufacturing.
 
All submissions must be non-promotional in content and presented by companies or institutions that are utilizing and/or researching the technologies for an industrial application. Exhibitors are welcome to submit practical application-based case studies.
 
Submit a 250-word abstract of the proposed paper by November 21, 2011, to Chris Lawson via email: [email protected]. Include the working title and all authors/contributors and their affiliations. All submissions will be reviewed to ensure that they meet the necessary and exacting requirements of the approval committee. Anyone submitting a presentation must be available to present on either day.

Learn more about the conferences here: http://www.micromanu.com/x/mm-live-us/mmlive.html.

Subscribe to our MEMS Direct newsletter

Visit our Events page

October 4, 2011 — Sensor fusion — where inputs from multiple micro electro mechanical systems (MEMS) are "fused" to increase response and accuracy — is the next step for tablet/smartphone designs, according to a new IHS iSuppli MEMS & Sensors Special Report.

Also read: Smartphone/tablet motion sensor MEMS: What’s next?

Gyroscopes, accelerometers, compasses and other MEMS are "becoming ubiquitous in smartphones and tablets," said Jérémie Bouchaud, director and principal analyst for MEMS and sensors at IHS, who adds that mobile electronics designers now need to improve device functionality and user interface by combining the outputs of various motion sensors seamlessly. This sensor fusion minimizes the individual limitations of each device, for example, strong drift over time in gyroscopes, or electromagnetic interference (EMI) sensitivity common to compasses.

The typical sensor fusion approach will combine a 3-axis accelerometer, 3-axis compass and 3-axis gyroscope to provide 9-axis sensor fusion, IHS predicts. The total available market (TAM) for 9-axis motion sensor fusion could be as large as $850 million in 2012, rising to $1.3 billion in 2015 (see the figure). To acheive the maximum benefit of sensor fusion, device designers will need to include it in the applications programming interface (API) for apps developers.

This API integration will allow software to complement motion sensors and compensate for limitations, giving the device user "immersive games and very responsive and accurate augmented reality applications for outdoor use," among other options, Bouchaud said. IHS sees room for a "major improvement" via sensor fusion to the Apple iOS (which currently only has some 6-axis sensor fusion) and Android operating systems (currently no fusion).

The software algorithms will be embedded in the sensors or may run on the application processors of tablets and smartphones. New concepts also are emerging to support a more power-efficient implementation. Some handsets in 2012 will include a dedicated microcontroller to run the sensor fusion algorithms for simple processing tasks, while the application processor will be woken up only to conduct more complex applications such as indoor navigation. Eventually, sensor fusion also could run on a dedicated core in the application processor.

Figure. 9-axis sensor fusion total available market: Global revenues for motion sensor trios (gyro, accelerometer, compass) in mobile tablets and smartphones. SOURCE: IHS iSuppli September 2011.

The two leading gyroscopes suppliers for handsets and tablets — STMicroelectronics and InvenSense — have developed 9-axis sensor fusion engines for OEMs. STMicroelectronics calls it "iNEMO" and expects handsets using the 9-axis integration in 2011.  Microsoft Corp. uses STMicroelectronics’ sensor fusion solution in Windows 8. InvenSense announced its combo sensor with embedded 9-axis sensor fusion in September.

Also see the IHS iSuppli report: Motion Sensors in Handsets: It’s All About Fusion at http://www.isuppli.com/MEMS-and-Sensors/Pages/Motion-Sensors-in-Handsets-It-s-All-About-Fusion.aspx?PRX