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January 11, 2011 – BUSINESS WIRE — Research and Markets added the "Invensense IDG 600/650 MEMS gyro 2-axes Reverse Costing" report to their offering. The report offers reverse costing & engineering process analysis of the Dual-Axis MEMS Gyroscope IDG-600/650 supplied by InvenSense and integrated in Wii motion accessory, including physical analysis, reconstruction of the process flow, and estimates on manufacturing and selling prices.

The IDG-600, integrated in the Nintendo Wii Motion Plus accessory and its standard variation IDG-650 share the same hardware. The components are manufactured using a three-bonded-wafer processs: a thin sensor wafer and a protective cap wafer processed with bulk micro machining and an ASIC wafer for signal conditioning.

The IDG-600/650 gyroscopes are suitable for high-performance motion-sensing game controllers, pointing devices, multimedia remotes, and computer mice applications.

This report provides complete teardown of the MEMS Gyroscope with:

  • Detailed photos
  • Material analysis 
  • Schematic assembly description
  • Manufacturing Process Flow
  • In-depth economical analysis
  • Manufacturing cost breakdown
  • Selling price estimation

The report includes a glossary and overview, as well as description of the reverse costing methodology. The InvenSense profile covers product range and business model.

Analysis:

  • Physical analysis
    Synthesis of the Physical Analysis
    Physical Analysis Methodology
    Package Characteristics & Markings
    Package Opening & Bonding Number
    IDG-600 / IDG-650 Comparison
    Device Structure
    Device Dimensions
    ASIC Markings
    ASIC Minimal Dimension and Metal Layers
    ASIC Main Blocks
    ASIC Process Characteristics
    MEMS Markings
    MEMS Sensor IR View
    MEMS Sensor Details
    Component Cross-Section
    MEMS process characteristics
  • Manufacturing Process Flow
    ASIC Process Flow (CMOS + Cavity Etch)
    MEMS Process Flow (Cap + Sensor + Assembly)Cost Analysis
  • Synthesis of the Cost Analysis
    Main Steps of Economic Analysis
    Supply Chain Analysis
    Manufacturers financial ratios
    Yields Explanation
    ASIC Front-End Cost
    MEMS Front-End Cost
    MEMS Front-End Cost per Process Steps
    MEMS Front-End : Equipment Cost per Family
    MEMS Front-End : Material Cost per Family
    Total Front-End Cost (ASIC + MEMS + Assembly)
    Back-End: Probe Test and Dicing
    Total Wafer Cost (Front-End + Back-End 0)
    Die cost
    Packaging Cost
    Final Test Cost
    Component Manufacturing Cost
    Yield Synthesis
    Estimated Manufacturer Price Analysis Conclusion

For more information visit http://www.researchandmarkets.com/research/596b56/invensense_idg_600

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January 11 2011SUSS MicroTec, equipment and process supplier for the semiconductor industry and related markets, announced a strategic collaboration with the Cornell NanoScale Science & Technology Facility (CNF), a university nanofab based in North America. As part of the cooperation, Cornell staff will perform research using SUSS lithography equipment, including enhanced contact aligner tool sets and a Gamma spray coater.

The research and development facilities at CNF, which hosts up to 700 users annually, will also serve SUSS MicroTec as a support lab for research applications and customer demonstrations. The new equipment is expected to become available to users early in 2011.

The lithography equipment to be installed at CNF includes two specialized mask aligner toolsets for the SUSS MA/BA6 aligner: Substrate Conformal Imprinting Lithography (SCIL), a technology developed by SUSS MicroTec in conjunction with Philips Research, that provides an inexpensive means of defining features of 10nm or less with high reproducibility by using a full-size imprint stamp and MO Exposure Optics, a patented technique developed by SUSS MicroTec’s daughter company SUSS MicroOptics. This unique illumination technology extends the performance of standard lithography processes. The Gamma lithography coater cluster will be used to support all resist processing operations at CNF.  It includes facilities for development, baking, and coating, including the SUSS spray coat module for high aspect ratio structures.

According to Don Tennant, director of operations at Cornell’s NanoScale Facility, "The Gamma system manufactured by SUSS MicroTec will bring to CNF stable, reproducible results and process flexibility. This agreement will also provide us with an opportunity to explore the exciting new technology that SUSS MicroTec has developed both for the Gamma system and for the MA/BA6 platform."

"We are very pleased to have the CNF, a recognized pioneer in nanotechnology research, as our partner," commented Frank Averdung, president and CEO of SUSS MicroTec AG. "We are looking forward to using their state-of-the-art research facilities for further developing our technologies. We are happy to offer our North American customers the option to have their application processes set up and tested in this environment."

SUSS MicroTec Group is a supplier of equipment and process solutions for microstructuring applications. Learn more at http://www.suss.com/.

 

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(January 10, 2010) — Surrey NanoSystems announced the first sales of its new nanomaterial growth system, the NanoGrowth-Catalyst, to the École Polytechnique of Montreal (Montreal, QC, Canada) and the University of Surrey’s Advanced Technology Institute (ATI; Surrey, England).

The NanoGrowth-Catalyst is a platform for work on nanomaterials including carbon nanotubes (CNTs), silicon nanowires, graphene, and nanoparticles for semiconductor and optical devices and other applications. The growth system’s multichamber design ensures pure nanomaterial processing conditions by continuously maintaining the substrate under vacuum, from the deposition of catalysts to growth of materials.

The ATI is a partner to Surrey NanoSystems and has already been using an earlier version of the NanoGrowth system for around four years to support its research into next-generation semiconductor and photonic device technologies. ATI is the first customer to receive the new NanoGrowth-Catalyst. Facilities including a rapid infrared heating process and a water-cooled chuck are helping ATI to grow ordered CNT structures while maintaining the substrate below 350°C (Guan Yow Chen et al., "Growth of carbon nanotubes at temperatures compatible with integrated circuit technologies," Carbon, Vol. 49, Issue 1, p. 280, January 2011.) Low temperature processing is critical as CNTs are conventionally grown at around 700°C — a level incompatible with CMOS semiconductor fabrication.

The other NanoGrowth-Catalyst system will be installed in Montreal, where it will support a wide range of research groups from the École Polytechnique and The University of Montreal studying topics including optoelectronics, microelectronics, and thin-film physics.

Surrey NanoSystems also built a third system for its in-house nanomaterials research, targeting materials for new forms of conducting via structures and dielectric materials to support the continued scaling of semiconductor devices. This system has three processing chambers and automated handling. Spare capacity on this tool will be made available to universities and their researchers working in related fields.

Surrey NanoSystems is represented in the USA by Axiom Resources Technologies (Placentia, CA).

(January 10, 2011 – BUSINESS WIRE) — World investment in renewable energy will top $2 trillion on a cumulative basis from 2010 through 2015, driven by growth in Asia, North America, and Europe. Were the companies building these generating plants to utilize existing, commercially available nanotechnologies, ABI Research estimates, over the same five-year period renewable power producers could save nearly $300 billion in capital expenditure.

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For example, says research director Larry Fisher of NextGen (ABI Research’s emerging technologies research incubator), "Incorporating nanomaterials into wind turbine blades can make them stronger, lighter and more durable, so they last longer while generating more electricity."

The Energy Information Administration (EIA) of the US Department of Energy (DOE) expects world energy consumption to grow 44% from 2008’s 283 quadrillion BTUs to 678 quadrillion BTUs (7.15 exajoules) by 2030. This increase will be driven by growing energy demand from developing nations such as China and India. Concurrently, the monetary and environmental costs of fossil fuel-based power are making it necessary for governments around the world to shift electricity production to alternative forms of energy.

Fisher observes that, "The addition of nanomaterials to manufacturing processes makes solar cells, wind turbines and fuel cells cheaper to produce, while improving their efficiency in generating electricity. These factors together make even more convincing the argument that we need to move our electrical production away from fossil fuels and increasingly toward renewable sources."

ABI Research anticipates that between 2010 and 2015, new solar photovoltaic installations and new wind installations implemented over the forecast period will total 652 gigawatts (GW) of new energy production. Fuel cell shipments will total more than 35 million units over that period as well, indicating that sector is on the cusp of global commercialization.

A new study by ABI Research, "Nanotechnologies for Green Power Generation" (http://www.abiresearch.com/research/1005396) examines how the use of nanotechnology and nanomaterials in the production of solar (photovoltaic) cells, wind turbines and blades, and fuel cells, can increase these products’ efficiency in generating electricity, as well as reducing manufacturing costs and improving durability. It is part of the firm’s Energy and Clean Technology Research Service (http://www.abiresearch.com/products/service/Energy_And_Green_Technology_Research_Service).

ABI Research provides in-depth analysis and quantitative forecasting of trends in global connectivity and other emerging technologies. For more information visit www.abiresearch.com

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(January 7, 2011 – BUSINESS WIRE) — Vorbeck Materials Corp. secured an additional $2.785 million in a fully subscribed series 2b financing, which was completed December 30, 2010. Fairbridge Venture Partners and Stoneham Partners, L.P. led the round, along with individual investors.

To date, the company has raised over $8.0 million in private investment.

Vorbeck will use the additional capital to expand sales of its Vor-ink conductive ink for printed electronics applications. Vor-ink, a commercial product using graphene, offers the printed electronics industry a highly conductive and flexible conductive ink at a cost below competing silver-based inks.

Completion of this financing, goes along with rapid adoption of Vorbeck products, and approval by the EPA for the commercial sale of Vorbeck’s graphene-based conductive inks.

Vorbeck Materials Corp. is a technology company that manufactures and develops applications using Vor-x graphene material developed at Princeton University. Further information is available at www.vorbeck.com 

(January 7, 2011 – Newswise) — Research by engineers and cancer biologists at Virginia Tech (Virginia Polytechnic Institute and State University) indicate that using specific silicon microdevices might provide a new way to screen breast cancer cells’ ability to metastasize.

Click to EnlargeThe Virginia Tech researchers are: Masoud Agah, director of Virginia Tech’s Microelectromechanical Systems Laboratory (MEMS) Laboratory in the Bradley Department of Electrical and Computer Engineering; Jeannine Strobl, a research professor in the Bradley Department of Electrical and Computer Engineering; Mehdi Nikkhah of mechanical engineering; and Raffaella DeVita of engineering science and mechanics and the director of the soft biological systems laboratory. Nikkhah was Virginia Tech’s Outstanding Doctoral Student in the College of Engineering for 2009.

Their work appeared in two journal articles they authored in 2010 issues of Biomaterials, titled "Actions of the anti-cancer drug suberoylanilide hydroaxamic acid (SAHA) on human breast cancer cytoarchitecture in silicon microstructures," and "The cytoskeletal organization of breast carcinoma and fibroblast cells inside three dimensional isotropic microstructures." An image of their work provided to Biomaterials was selected as one of the 12 best biomaterials-related images published in the journal’s 2010 catalog.

More articles on nanotechnology and electronics in cancer research/treatment:

Cell cytoskeleton refers to the cell’s shape and its mechanical properties, Agah explained. "Any change in the cytoskeletal structure can affect the interaction of cells with their surrounding microenvironments. Biological events in normal cells such as embryonic development, tissue growth and repair, and immune responses, as well as cancer cell motility and invasiveness, are dependent upon cytoskeletal reorganization," the electrical engineer added.

Understanding how the cell interacts with the contents of its surrounding environment inside the human body, including the introduction of a drug, is a fundamental biological question. The answers have implications in cancer diagnosis and therapy, as well as tissue engineering, Agah said.

In previous experimentation by others in the field, researchers have exposed cells to mechanical, chemical and three-dimensional topographical stimuli. They recorded the cells’ various responses in terms of migration, growth, and ability to adhere. Also, in the past, researchers have created substrates of precise micro- and nano-topographical and chemical patterns to mimic in vivo microenvironments for biological and medical applications.

What distinguishes the work of Agah, a National Science Foundation (NSF) CAREER Award recipient, and his colleagues, is they developed a specific three-dimensional silicon microstructure for their work. Due to its curved isotropic surfaces, they were able to characterize and compare the growth and adhesion behavior of normal fibroblast and metastatic human beast cancer cells, they reported in Biomaterials.

"In invasive breast carcinoma, tumor cells will fill a milk duct, and the basement membrane," they wrote. This action allows the carcinoma cells and the fibroblast cells of the breast tissue to be in close proximity, constituting "a critical pathobiological transition that leads to the progression of the disease," Strobl said.

Using their uniquely designed three-dimensional silicon microstructure, they were able to incorporate three key cellular components found in any breast tumor microenvironment. Additionally, they were able to determine the detailed interaction of the cells within this environment, including the normal breast cells, the metastatic breast cancer cells, and the fibroblast cells.

Their understanding of cell behavior within the microstructures is what leads them to believe their research could "provide important diagnostic and prognostic markers unique to the tumor, which could ultimately be used to develop new tools for the detection and treatment of cancer."

Following their initial findings, Strobl, Nikkhah and Agah identified a unique application of the experimental anti-cancer drug SAHA in their studies with the silicon microstructure. SAHA, also known as Vorinostat, is the first drug of its type to receive Food and Drug Administration approval for clinical use in cancer treatment.

Unlike many of the conventional cytotoxic chemotherapy agents that target DNA to kill cancer cells, SAHA’s unique properties include its ability to inhibit a family of enzymes referred to medically as "histone deacetylases." These enzymes are known to increase levels of acetylation of many proteins, including beta-actin, alpha-, and beta-tubulin, and additional actin binding proteins comprising the cytoskeleton.

"The role of drugs such as SAHA in the control of cancer cell metastasis is only beginning to be understood," explained Strobl, "however, our work shows that SAHA elicits a very characteristic cytoskeletal alteration specifically in metastatic breast cells that provides a handle for predicting which breast cells in a cell mixture might have the ability to metastasize."

Cell motility is "one hallmark of metastatic cancer cells involving the coordinated actions of actin and other cytoskeleton proteins," Agah explained. When metastatic disease develops, it is usually fatal.

They found SAHA caused cancer cells to stretch and attach to the microstructures through actin-rich cell extensions. By contrast, control cells conformed to the microstructures. This result allowed them to conclude that "isotropically etched silicon microstructures comprise microenvironments that discriminate metastatic mammary cancer cells in which cytoskeletal elements reorganized in response to the anti-cancer agent SAHA."

The Virginia Tech work in this area "is the first to address the use of microdevices to study this emerging class of anti-cancer agents," Agah said.

2011 Newswise, Inc

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(January 7, 2011) — RheoSense Inc. released µVISC (micro VISC), the newest viscometer utilizing VROC technology. VROC (Viscometer-Rheometer-On-a-Chip) is a MEMS microfluidic chip-based viscometry technology.

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This instrument provides high accuracy and repeatability in viscosity measurement. The µVISC is reportedly fast and easy to use, and can satisfy industry’s growing demand for an increasingly efficient quality control protocol. The measurement process consists of loading a sample into a disposable pipette, mounting the pipette, and running tests.

Measurement results, including data necessary for advanced analysis, are displayed in less than a minute for most samples.  Features of the µVISC include:

  • viscosity (in mPa-s or cP), shear rate, and sample temperature measurement
  • only 100 µL needed per measurement
  • no evaporation
  • accuracy exceeds 1% of Full Scale or 2% of reading
  • repeatability within 1%
  • measurements take as little as a minute
  • a wide range of viscosities is measurable (0.2 cP ~ 5,000 cP) with hot-swappable sensor cartridges
  • lightweight (only 1.5 lbs) and portable (powered by a rechargeable Li-ion battery)
  • cleaning is unnecessary when continuously testing analogous or miscible samples.
  • up to 20 tests logged, each with a user-definable sample ID
  • multiple operational modes to assist any user, whether beginner or advanced
  • automated cleaning mode

The operating principle of this technology is well-known for its simplicity and accuracy in the field of rheology, according to the company, which notes that some ISO test methods also adopt this principle.

For additional information, visit www.rheosense.com

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(January 6, 2011) — Theo Odijk, professor of biotechnology at Delft University of Technology in the Netherlands, has a new friend in Rice University’s Matteo Pasquali. Together with collaborators at the French National Center for Scientific Research (CNRS); the University of Bordeaux, France; and Vrije University, Amsterdam; the Rice professor and his team have settled a long-standing controversy in the field of polymer dynamics: The researchers proved once and for all that Odijk was correct in proclaiming a little flexibility goes a long way for stiff filaments in a solution.

The study in the current issue of the journal Science shows that even a small ability to bend gives nanotubes and other tiny, stiff filaments the means to navigate through crowded environments, or even such fixed networks as cell matrices.

The work by Pasquali, a professor in chemical and biomolecular engineering and in chemistry, may bring about new ways to influence the motion of tiny filaments by tailoring their stiffness for a given environment. 

Nanotubes are being studied for potential use in all kinds of sensing, even in the seemingly disparate fields of biological applications and oil exploration. In both, the ability of nanotubes and other fine, filamentous particles to move through their environments is critical, Pasquali said.

Understanding the motion of a single, flexible polymer chain in a network has been key to scientific advances by Odijk and others on, for example, the behavior of DNA. The Rice researchers expect their revelation to have no less impact.

Pasquali and lead author Nikta Fakhri, a former graduate student at Rice now doing postdoctoral research at the University of Gottingen, Germany, set out to break the deadlocked theories by Odijk and two other scientists who disagreed on the Brownian motion of stiff filaments in a crowded environment, and whether stiffness itself played any part.

"There’s a long-standing, fundamental question: How does this threadlike object move when it gets crowded? It could be crowded because it’s in a gel, or because there are a lot of threadlike objects with it — which to that one object looks like a gel," he said.

Crowding constrains the ability of a filament to travel. Think of trying to get from the back to the front of a crowded bus; it takes a certain amount of agility to weave your way through the packed bodies. "It turns out that with a little flexibility, a filament can explore the space around it much more effectively," Pasquali said.

That becomes important when the goal is to get filaments to find and enter a cellular pore to deliver a dose of medication or to act as a fluorescent sensor.

"If you look at the human body, they say we’re made of 60% water, but we don’t slosh around," Pasquali explained. "That’s because the water is trapped in pores. Almost all the water in our body is in gel-like structures: inside our cells, which are laden with filamentous networks, or in the interstitial fluid surrounding these cells. We are a big, squishy, porous medium. We need to understand how the nanoparticles move in this medium."

Pasquali and Fakhri mimicked biological networks by using varying concentrations of agarose gel, a porous material often used as a filter in biochemistry and molecular biology for DNA and proteins. The gel forms a matrix of controllable size through which molecules can move.

Nanotubes served as a stand-in for any type of filament, albeit one whose stiffness can be controlled. Like a PVC pipe in the macro world, nanotubes get stiffer as they get thicker; but even the stiffest tubes can flex a bit with length, and these tubes were thousands of times longer than they were wide.

The study started when co-author Laurent Cognet, a researcher at CNRS and the University of Bordeaux, tried to immobilize nanotubes in agarose gels. He noticed in a failed experiment that the nanotubes moved in a "funny way" and discussed it with Pasquali. 

Pasquali asked whether the nanotubes were reptating — scientist lingo for a snakelike motion — and Cognet said yes. Fakhri, who was studying the dynamics of nanotubes, traveled to the Bordeaux laboratory of Cognet and co-author Brahim Lounis to capture images of the nanotubes in motion.

The resulting spectroscopic and direct still and video images of 35 fluorescent single-walled nanotubes showed them snaking through the gel, probing pores and paths. The nanotubes, like all filaments, obeyed the rules of thermal-induced Brownian motion; they were pushed and pulled by the ever-changing states of the molecules around them.

The research established that flexibility significantly enhances the nanotubes’ ability to navigate around obstacles and speeds up their exploration.

Pasquali said Fakhri doggedly pursued her analysis of the nanotubes’ motion through computerized image recognition and motion tracking, as well as old-fashioned pencil-and-paper dynamical analysis. He said his longtime collaborator, co-author Frederick MacKintosh, a theoretical physicist at Vrije University, was a tremendous help. MacKintosh has been studying the dynamics of biological networks for nearly two decades. 

Pasquali intends to replace the gel with real rocks to see how nanotubes, which can be used as oil-detecting sensors, move in a more structured environment. "Rocks can be a little more complicated," he said. "The question here is, what can nanotubes do better than nanoparticles? The answer may be that slender nanotubes may interact with electromagnetic fields more strongly than other nanoparticles of the same volume."

The National Science Foundation Center for Biological and Environmental Nanotechnology, the Welch Foundation, the Advanced Energy Consortium, the Région Aquitaine, the Agence National pour la Recherche, the European Research Council and the Dutch Foundation for Fundamental Research on Matter supported the work.

Read the abstract at http://www.sciencemag.org/content/330/6012/1804.abstract

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(January 6, 2011) — Theo Odijk, professor of biotechnology at Delft University of Technology in the Netherlands, has a new friend in Rice University’s Matteo Pasquali. Together with collaborators at the French National Center for Scientific Research (CNRS); the University of Bordeaux, France; and Vrije University, Amsterdam; the Rice professor and his team have settled a long-standing controversy in the field of polymer dynamics: The researchers proved once and for all that Odijk was correct in proclaiming a little flexibility goes a long way for stiff filaments in a solution.

The study in the current issue of the journal Science shows that even a small ability to bend gives nanotubes and other tiny, stiff filaments the means to navigate through crowded environments, or even such fixed networks as cell matrices.

The work by Pasquali, a professor in chemical and biomolecular engineering and in chemistry, may bring about new ways to influence the motion of tiny filaments by tailoring their stiffness for a given environment. 

Nanotubes are being studied for potential use in all kinds of sensing, even in the seemingly disparate fields of biological applications and oil exploration. In both, the ability of nanotubes and other fine, filamentous particles to move through their environments is critical, Pasquali said.

Understanding the motion of a single, flexible polymer chain in a network has been key to scientific advances by Odijk and others on, for example, the behavior of DNA. The Rice researchers expect their revelation to have no less impact.

Pasquali and lead author Nikta Fakhri, a former graduate student at Rice now doing postdoctoral research at the University of Gottingen, Germany, set out to break the deadlocked theories by Odijk and two other scientists who disagreed on the Brownian motion of stiff filaments in a crowded environment, and whether stiffness itself played any part.

"There’s a long-standing, fundamental question: How does this threadlike object move when it gets crowded? It could be crowded because it’s in a gel, or because there are a lot of threadlike objects with it — which to that one object looks like a gel," he said.

Crowding constrains the ability of a filament to travel. Think of trying to get from the back to the front of a crowded bus; it takes a certain amount of agility to weave your way through the packed bodies. "It turns out that with a little flexibility, a filament can explore the space around it much more effectively," Pasquali said.

That becomes important when the goal is to get filaments to find and enter a cellular pore to deliver a dose of medication or to act as a fluorescent sensor.

"If you look at the human body, they say we’re made of 60% water, but we don’t slosh around," Pasquali explained. "That’s because the water is trapped in pores. Almost all the water in our body is in gel-like structures: inside our cells, which are laden with filamentous networks, or in the interstitial fluid surrounding these cells. We are a big, squishy, porous medium. We need to understand how the nanoparticles move in this medium."

Pasquali and Fakhri mimicked biological networks by using varying concentrations of agarose gel, a porous material often used as a filter in biochemistry and molecular biology for DNA and proteins. The gel forms a matrix of controllable size through which molecules can move.

Nanotubes served as a stand-in for any type of filament, albeit one whose stiffness can be controlled. Like a PVC pipe in the macro world, nanotubes get stiffer as they get thicker; but even the stiffest tubes can flex a bit with length, and these tubes were thousands of times longer than they were wide.

The study started when co-author Laurent Cognet, a researcher at CNRS and the University of Bordeaux, tried to immobilize nanotubes in agarose gels. He noticed in a failed experiment that the nanotubes moved in a "funny way" and discussed it with Pasquali. 

Pasquali asked whether the nanotubes were reptating — scientist lingo for a snakelike motion — and Cognet said yes. Fakhri, who was studying the dynamics of nanotubes, traveled to the Bordeaux laboratory of Cognet and co-author Brahim Lounis to capture images of the nanotubes in motion.

The resulting spectroscopic and direct still and video images of 35 fluorescent single-walled nanotubes showed them snaking through the gel, probing pores and paths. The nanotubes, like all filaments, obeyed the rules of thermal-induced Brownian motion; they were pushed and pulled by the ever-changing states of the molecules around them.

The research established that flexibility significantly enhances the nanotubes’ ability to navigate around obstacles and speeds up their exploration.

Pasquali said Fakhri doggedly pursued her analysis of the nanotubes’ motion through computerized image recognition and motion tracking, as well as old-fashioned pencil-and-paper dynamical analysis. He said his longtime collaborator, co-author Frederick MacKintosh, a theoretical physicist at Vrije University, was a tremendous help. MacKintosh has been studying the dynamics of biological networks for nearly two decades. 

Pasquali intends to replace the gel with real rocks to see how nanotubes, which can be used as oil-detecting sensors, move in a more structured environment. "Rocks can be a little more complicated," he said. "The question here is, what can nanotubes do better than nanoparticles? The answer may be that slender nanotubes may interact with electromagnetic fields more strongly than other nanoparticles of the same volume."

The National Science Foundation Center for Biological and Environmental Nanotechnology, the Welch Foundation, the Advanced Energy Consortium, the Région Aquitaine, the Agence National pour la Recherche, the European Research Council and the Dutch Foundation for Fundamental Research on Matter supported the work.

Read the abstract at http://www.sciencemag.org/content/330/6012/1804.abstract

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(January 6, 2011) — Cornell University researchers have unveiled striking, atomic-resolution details of what graphene "quilts" look like at the boundaries between patches, and have uncovered key insights into graphene’s electrical and mechanical properties.

Researchers focused on graphene — a one atom-thick sheet of carbon atoms bonded in a crystal lattice like a honeycomb or chicken wire — because of its electrical properties and potential to improve everything from solar cells to cellphone screens.

 

Click to Enlarge

Figure 1. A false-color microscopy image overlay depicting the shapes and lattice orientations of several grains in graphene. Source: Cornell

But graphene doesn’t grow in perfect sheets. Rather, it develops in pieces that resemble patchwork quilts, where the honeycomb lattice meets up imperfectly. These "patches" meet at grain boundaries, and scientists had wondered whether these boundaries would allow the special properties of a perfect graphene crystal to transfer to the much larger quilt-like structures.

To study the material, the researchers grew graphene membranes on a copper substrate (a method devised by another group) but then conceived a novel way to peel them off as free-standing, atom-thick films.

 

Click to Enlarge

Figure 2. Another graphene sheet with different lattice orientations. Source: Cornell

Then, with diffraction imaging electron microscopy, they imaged the graphene by seeing how electrons bounced off at certain angles, and using a color to represent that angle. By overlaying different colors according to how the electrons bounced, they created an easy, efficient method of imaging the graphene grain boundaries according to their orientation. And as a bonus, their pictures took an artistic turn, reminding the scientists of patchwork quilts. (Published in Nature, Jan. 5, 2010.)

"You don’t want to look at the whole quilt by counting each thread. You want to stand back and see what it looks like on the bed. And so we developed a method that filters out the crystal information in a way that you don’t have to count every atom," said David Muller, professor of applied and engineering physics and co-director of the Kavli Institute at Cornell for Nanoscale Science.

Muller conducted the work with Paul McEuen, professor of physics and director of the Kavli Institute, and Kavli member Jiwoong Park, assistant professor of chemistry and chemical biology.

Further analysis revealed that growing larger grains (bigger patches) didn’t improve the electrical conductivity of the graphene, as was previously thought by materials scientists. Rather, it is impurities that sneak into the sheets that make the electrical properties fluctuate. This insight will lead scientists closer to the best ways to grow and use graphene.

The work was supported by the National Science Foundation through the Cornell Center for Materials Research and the Nanoscale Science and Engineering Initiative. The paper’s other contributors were: Pinshane Huang, Carlos Ruiz-Vargas, Arend van der Zande, William Whitney, Mark Levendorf, Shivank Garg, JonathanAlden and Ye Zhu, all from Cornell; Joshua Kevek, Oregon State University and Caleb Hustedt, Brigham Young University.

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