Category Archives: LEDs

Genetically engineered rubber newest glove material

Albany, CA–Ten years of genetic engineering has led the USDA Western Regional Research Center to perfect Parthenium argentatum, commonly known as Guayule–a plant from which rubber is extracted. Guayule`s rubber is comparable in quality to latex from Brazilian rubber trees, however, Guayule`s latex does not cause allergies.

The USDA Western Regional Research Center is developing a sustainable, domestic rubber crop to help guarantee a rubber supply to the United States. Guayule is a low-growing shrub native to the southwestern United States. Dr. Dennis Ray of the University of Arizona (Tucson) perfected the wild plant through genetic breeding methods. His genetically engineered plant grows quickly and produces up to 1,000 kg of rubber per hectare. Not only is Guayule a hardy rubber producer but it is also impermeable to viruses. In addition, Guayule is pliable enough to be used in gloves.

Ulex, Inc. (Philadelphia, PA) has already licensed the processing technology for Guayule. Founded in 1995, Ulex`s mission is to “to do nothing but commercialize Guayule,” says Ulex Founder and President Dan Swiger. Ulex will start its production with hypoallergenic catheter tips since less latex is needed to produce catheter tips than to produce gloves. The supply of Guayule latex will be limited until more plants are available for latex extraction. Ulex does plan to make hypoallergenic gloves once Guayule production increases.

Particle counting systems

Malvern Instruments offers a large range of particle counting systems for cleanroom monitoring–from hand-held instruments to fully automated monitoring systems for sampling particles and environmental sensors at multiple locations. The Malvern range of portable particle counters provides measurements of particles down to 0.1 micron. Both particle concentration measurements and total particle counts are displayed with results on a LED display or printed out.

The MPC3100/5100 series is Malvern`s latest instrument for the 1.0 cfm range. It provides a choice of 0.3- or 0.5-micron sensitivity with up to six particle size channels. Up to 500 count cycles of data can be stored in the instrument memory, with software available to download data to a host PC or connect the systems.

Malvern Instruments Ltd.

Worcestershire, England

44-1684-892456

Convection oven


May 1, 1996

Convection oven

Lindberg/Blue M introduces a 260&#176C mechanical convection oven developed for general laboratory applications such as drying, conditioning, sterilizing, life testing, baking and quality control. Available in four 3-ft3 models with painted or stainless steel finishes and operating at 120V or 208V, the oven maintains close temperature control and uniformity throughout the chamber. A multi-blade blower creates a multi-directional airflow across all shelf levels to heat the work load faster (ambient to +260&#176C in 45 min.) to minimize radiant heat, and to transfer heat from heating elements more efficiently.

A digital, single setpoint controller integrated into the main control panel displays setpoint and actual temperature simultaneously. The LED display can be configured for &#176C or &#176F. Triple-wall cabinet construction reduces cabinet temperature and improves energy efficiency. The oven is CE approved and built to meet UL and CSA standards for safety and performance.

Lindberg/Blue M

Asheville, NC

(800) 509-1625

Self-cleaning dew point monitor

The Dew Stat MA-99 Dew Point Monitor from General Eastern Instruments has a self-cleaning feature to help accurately measure dew point temperature of compressed air in hospital breathing air systems.

The MA-99 meets the NFPA-99 requirement for dew point measurement to ensure that the dew point in compressed air breathing systems shall not exceed 39&#176F. The monitor integrates a chilled mirror dew point sensor, all associated electronics, and a flow control system with visual verification or proper flow.

A bright LED display gives continuous dew point temperature readings. The system automatically cleans the mirror with a blast of compressed air at regular intervals. An on-board microprocessor monitors all critical functions and lights a front panel indicator during an autoclean cycle.

If the dew point exceeds the factory pre-set (but user changeable) temperature of 39&#176F, an alarm sounds. The alarm consists of a relay output, a visual indicator on the front panel, and a loud audible signal.

General Eastern Instruments

Woburn, MA

(800) 225-3208, ext. 221

Manual Minis Save Money for IBM

BY Susan English

Essex Junction, VT–To avoid retrofit costs, IBM Microelectronics is installing 240 manual minienvironments at its fabrication facilities in Vermont. Installation began after the company completed a study indicating the feasibility of maintaining a clean environment during manual loading/unloading of cassettes within a minienvironment.

“Their technique will be largely successful and save money and minimize downtime, otherwise they`d have to retrofit,” says George Fry, president of Aviso Micro Technology (Phoenix, AZ). Fry was uncertain whether this strategy would become a trend throughout the industry, however. “It seems like a very good approach to convert an existing facility, but I don`t know if it`s truly innovative.” IBM will present a technical report on the results of the strategy with an accompanying video at the Institute of Environmental Sciences` symposium this spring.

IBM`s new strategy lets an operator open up a box of wafers, take out the cassette, and then place it into the tool I/O. The strategy is the result of a lengthy study on cleanroom processing alternatives performed on the same tool sets in two separate fabricators. After the study was completed, Class 1,000/10,000 facilities were designed with tool-specific minienvironments for the manual loading of existing 200 mm cassettes and boxes. The first minienvironment installation began in the fall of 1994, and now over 100 “manual minis” are in IBM`s Vermont fabricators on approximately 28 different tool types. Another 140 are slated for construction.

Says Pete Muller, IBM`s chief engineer on the project: “We are a firm believer in minienvironments, because they allow you to degrade your basic facility. Instead of installing 100 percent HEPA coverage to make it a Class 1 or Class 10, we degraded the facility with enough HEPA coverage to maintain a Class 1,000/10,000 facility.”

“Manual minis” evolved from IBM`s lack of cleanroom space for additional tool capacity necessary to meet an increasing demand for 4- and 16-Mbit DRAMs, PowerPC microprocessors, and logic components. IBM opted for a common, back-end-of-the-line fabricator strategy to reduce the actual amount of clean space required. The manual minis would allow processing within one of the corners of two fabricators at IBM Burlington`s largest manufacturing facility.

So successful is the manual strategy, it is being used for all new tools ordered for both fabricators, according to IBM`s Muller, who says considerable cost savings have been realized. The strategy has challenged both tool suppliers and the IBM team to devise innovative ergonomic solutions. It has also led to a cooperative, sharing approach with another leading semiconductor manufacturer, which has introduced ergonomic solutions on its process tools. n

AC/DC combination test unit


December 1, 1995

AC/DC combination test unit

Wescorp`s AC/DC combination test unit features four test resistance ranges covering U.S. and European specifications/standards ranging from 750K-10 meg, 750K-35 meg, 900K-35 meg, and 500K-50 meg, all &#1775 percent. Any of the four ranges can be factory pre-set to customer specifications for wrist strap tester (Mode 1) and wrist strap and footwear tester (Mode 2)–one range for each mode–prior to shipment. The unit has four LED indicators for High Fail, Low Fail, Pass, and Low Battery. It uses a 9V Alkaline battery, which is included, and with an optional AC/DC adapter, the test unit works with 120 VAC (60 Hz) and 240 VAC (50 Hz).

Wescorp

Mountain View, CA

(800) 537-7828 or (415) 969-7

Fluid monitoring system


October 1, 1995

Fluid monitoring system

The new Liquid-Sense fluid monitoring system from Barnant Co. reduces damages due to fluid leaks, and dry-pumping time due to out-of-fluid conditions.

Liquid-Sense sounds an audible alarm, lights a red LED, and can switch on backup pumps and systems when a sensor is triggered. It is suited for unattended pumping in chromatographic and filtration separation systems, fraction collectors, fermentors, dosing and filling machinery, and a wide range of other laboratory and industrial equipment. Liquid-Sense can be configured with two interchangeable sensors plus two pumps or valves, to monitor one or two completely separate systems.

Barnant Co.

Barrington, IL

(800) 637-3739

Using Good Contamination Control Practices Can Improve Health

Harold D. Fitch

As a contamination control professional, you probably know how important cleanliness is. It is true that many contamination control practices can be applied to everyday life–outside of our jobs–to improve our health.

We know why our mothers told us to cover our mouths when we sneeze. The spit droplets are spread far and wide by normal conversation, while a sneeze is like a tropical hurricane.

Let`s take this further. Consider how often we shake hands with another person when meeting them, or when congratulating them, as a greeting in church and on numerous other occasions. If a person has a cold, has sneezed recently, and then not washed their hands, there is a high probability that cold germs will be spread. It is a fact that frequent hand-washing will reduce the spread of bacteria and germs that cause disease, and that the reduction in germs will be much more effective if we use soap and hot water to wash our hands.

Demand Hot Water

Also, it is true that washing clothes in hot water kills germs and is effective in reducing the spread of disease. Both of these processes can be made much more efficient by using products designed to be either antibacterial or antimicrobial. Energy conservation trends have led many establishments to cut back on hot water for washing, particularly in public places. Demanding hot water for washing hands in any public place and particularly, in the workplace–especially restaurants–can help reduce contamination. Hot water should also be used for washing clothes. If we have to wear special garb such as cleanroom uniforms or other special clothing, we should have some assurance that they have been cleaned in a manner that will reduce germs and bacteria. Combining the use of hot water with antibacterial and antimicrobial products is essential.

Unwelcome Invaders

One of the most dangerous places harboring bacteria is the kitchen, whether in homes or in commercial eating places. The problem starts with coliform bacteria–unwelcome invaders that come into the kitchen on the basic food supply. Coliform bacteria can be found on surfaces of beef, pork, and lamb. They can often be found in poultry and have been found in raw eggs, tomatoes, cantaloupe, cider, lettuce and onions. The dangerous bacteria spreads by cross-contamination we would never allow on important industrial products. We shouldn`t allow it to happen when our own health and the health of those we love is at stake.

Cross-contamination happens when you cut up poultry on a cutting board and contaminate your hands. If you mop up the juices with a sponge, the bacteria spreads to the sponge. If you wipe your hands on a dish cloth, the cloth becomes contaminated too. Then, if you open the refrigerator, its handle is contaminated, hence bacteria is easily spread throughout the kitchen. Both the sponge and the dishcloth are ideal places for bacteria to grow and spread. All are cases of classic cross-contamination we are aware of and take steps to prevent in our everyday industrial surroundings, but which we don`t give much thought to in our homes.

The only saving grace in this scenario is that our immune systems are very efficient at fighting infection. Still, the very young and the very old have reduced immune systems and may easily be infected, as may anyone suffering from diseases such as cancer. The actual problem is probably much worse than what we hear. Paul Sockett, an epidemiologist for disease control in Ottawa, Ontario estimates 38 unreported bacterial infections from food for each one that is reported. Many foodborne illnesses go unrecognized because we attribute them to causes such as the flu and upset stomachs.

Cleaning Tips

Unfortunately, many common cleanliness practices in the kitchen cause cross-contamination, even though we think they are reducing it. Implementing the following practices can help reduce the risk of disease in kitchens:

Wash all incoming foods before use, particularly raw, fresh and uncooked foods.

Wash hands frequently and thoroughly during meal preparation (particularly after handling raw meat or poultry). An antibacterial soap and hot water will help.

Clean all work surfaces with bleach solutions or antibacterial soaps and sprays. This includes sinks, counters, tables, cabinets, cutting boards, handles, faucets, and working utensils.

Use paper towels whenever possible and discard them often to avoid cross-contamination.

Use dishwashers whenever possible. The hot drying cycle sterilizes, and most dishwashing detergents contain bleach that kills bacteria.

Include your sponges, dish cloths and scrub brushes in a dishwasher load. These are ideal vehicles for bacteria to reside in, multiply and spread.

If you do not have a dishwasher, wash dishes in hot soapy water with antibacterial soap.

Do not let dishes soak in the sink. The combination of food and hot water provides the ideal conditions for bacterial growth. If dishes must be soaked, pour soapy water down the drain or dispose of it in the garbage, then rinse dishes well in hot water, followed by washing, hot water rinse, and air drying. Air drying is superior to wipe drying because wiping spreads bacteria.

Use separate cutting boards for different purposes; one for raw meats, one for other foods to be cooked, and another for foods that won`t be cooked. Always wash boards between uses. Plastic boards are good because they can be washed in a dishwasher. If you use wooden boards, wash and scrub between uses with bleach or antibacterial solutions. Knives or other utensils should always be cleaned between uses (a knife just used on poultry can rapidly contaminate the next item cut if not cleaned between uses).

Color-coding cutting boards and other items like cleaning cloths or sponges for special uses can help cut down on cross-contamination (always use a separate cutting board for poultry).

The results of many studies have found repeatedly that the kitchen is the source of a variety of bacterial infections attributed to some kind of “bug going around.” Despite technological expertise and inspection efforts, our food supply today is probably more contaminated than ever before, because mass processing of meats inevitably results in cross-contamination.

As contamination control professionals, we have the base of knowledge that can help keep those in our household healthy. n

Harold Fitch is president of Future Resource Development, a consulting firm in Burlington, VT, specializing in cleanroom education and problem-solving. He conducts international training seminars for CleanRooms` shows and seminars.

Digital air pressure sensor


January 1, 1995

Digital air pressure sensor

The SUNX DP series digital air pressure sensor offers two digital outputs that can be programmed three different ways. The three-digit, red LED display can be programmed to display Pa (Pascal) or Kgf/cm2 (Positive types) of 100k Hz and repeatability of 0.2 percent FS.

The DP series is for noncorrosive gases and requires 12-24 Vdc power source.

SUNX

West Des Moines, IA

(800) 280-6933