Monthly Archives: September 2004

Novx Corporation, a leading supplier of cleanroom environment monitoring solutions, electrostatic charge (ESC/ESD) auditing, monitoring and training equipment plus other-related services, introduces the Applications Engineering Group (AEG). AEG was created to provide consulting and certification services, strategic development of ESD event detection products and services, EMI-related process control and product development and E78 testing. AEG is already working with many customers to define their applications and control requirements and providing process equipment compliance certification (E78). AEG works in parallel with the Novx Engineering Department to develop hardware and software solutions to meet the needs and new applications discovered working with customers better than any other in the industries we serve. Novx provides engineering services for most industries where ESD/EMI is a critical problem. Some of the industries include but are not limited to aerospace, disk-drive, flat-panel, electronics, pharmaceutical, military, semiconductor and many more.

Novx engineers and technicians are experienced across a broad range of industries and manufacturing processes. Technical evaluations can include specific tool evaluation, testing, certification, detailed manufacturing process analysis and research or manufacturing facility assessments. Formal reports based upon investigations are comprehensive and include advanced analysis methods to provide clients with the maximum usefulness in managing interference issues in their process or facility.

Services
Applications Engineering (Tool/Process): Engineering assistance provided to client engineering staff to resolve ESD or related contamination problems.

E78 Auditing (Process/Facility/Tool): Specialized ESD audit and facility (equipment end-user) tool verification services for SEMI E78-1102.

ESD/EMI/RFI/ELF Investigation (Process/Facility/Tool): Investigations for ESD/EMI/RFI/ELF to determine causes of product damage, tool or process interrupt and lockup.

ESC/ESD Materials and Products Qualification (Lab): The application of standard ESDA and other specialized tests for material ESC/ESD characteristics, independent electrostatic control products evaluation
ESC/ESD Surveys (Process/Facility): A survey of a facility and/or process to determine scope of work based upon sampling of production or process elements.

S20.20 Program Assistance: Can be provided at all levels from devising customized ESC/ESD programs for specific facilities and areas, training production staff and technicians in ESC/ESD safety and metrology issues, to assisting a customer in moving to full S20.20 Standard compliance

Ionization Evaluation (Tool/Room/Process): Application of standard and specialized tests for ionizer effectiveness for a specific product or process

Sensor Installation and Verification (Process/Facility): Installation, evaluation and verification of interference sensors to determine area coverage, sensitivity, gain settings and data collection methods

On-site Technical Training: Training for engineering and/or production staff on specific methods, tools and protocols for ESC/ESD control.

Installed Tool Interference Auditing: Verification of critical environmental interference potential for proposed tool installation sites or for tools experiencing possible interference problems.

Benefits
Formal compliance program development
Enhanced process metrics
Better yield control
New manufacturing process development
Third-party solution validation
Specification development
Rapid interference identification
Solution path identification

Following the second anniversary of the launch of its Pharmaceutical Manufacturing Initiative, the Food and Drug Administration (FDA) today issued a final report that highlights specific steps the agency has taken and will take to develop and implement quality systems management and a risk-based product quality regulatory system.

The report describes the accomplishments and plans for the future resulting from FDA’s completed assessment of the current good manufacturing practice (CGMP) regulations, current practices, and the new tools in manufacturing science that will enable a progression to controls based on quality systems and risk management.

“Americans must have confidence in the quality of their medications even as we face more sophisticated technology and manufacturing processes,” HHS Secretary Thompson said. “This final report provides clear guidance for both FDA and manufacturers to implement a risk-based quality assessment system that will ensure that the drug supply in the United States is of consistently high quality.”

“The accomplishments and next steps announced demonstrate FDA’s commitment and continued progress toward modernizing the regulation of manufacturing and product quality for both human and veterinary drugs as well as biological products,” said FDA Acting Commissioner Dr. Lester M. Crawford. “FDA’s CGMP Steering Committee has completed its two-year assessment of existing CGMP programs, and the agency has begun to implement a new scientific and risk-based approach to pharmaceutical manufacturing and product quality.”

FDA’s initiative has focused on its current regulation of pharmaceutical quality, encompassing veterinary and human drugs, and select human biological drug products such as vaccines. The report issued today addresses FDA’s findings, which put the agency on a path to develop the product quality regulatory system of the future. The report describes specific steps the agency is taking to achieve this system. Some of these include:

The formation of a Council on Pharmaceutical Quality that will be charged with policy development and continuing change management, including the ongoing implementation of certain quality management systems within FDA relating to pharmaceutical quality regulation;

A first step in establishing a new risk-based pharmaceutical quality assessment system is to replace the current chemistry, manufacturing and controls (CMC) review system, in the Office of New Drug Chemistry within the Center for Drug Evaluation and Research;

The issuance of a draft guidance on the role of quality systems in the pharmaceutical current good manufacturing practice regulations to ensure agency regulatory practices encourage similar progress in the pharmaceutical industry as well as enabling manufacturers to tailor their quality system to fit their specific manufacturing environment;

More systematic risk-based approaches to inspectional oversight of pharmaceutical manufacturing, beginning with pilot implementation of a risk-based model for prioritizing domestic manufacturing sites for many human drug CGMP inspections;

The issuance of a final guidance on aseptic processing used in the manufacturing of sterile drugs, encouraging the adoption of modern science and technology and risk-based approaches;

The issuance of a final guidance on Process Analytical Technology (PAT) ¿ a framework for allowing regulatory processes to more readily adopt state-of-the-art technological advances in drug development, production and quality;

The publishing of a draft guidance on good manufacturing practice for combination products, (i.e., products combining components from two or more of these regulatory categories: drug, device, or biological product);

Continued active collaboration with the International Conference on Harmonization of the Technical Requirements for Registration of Pharmaceuticals (ICH) and the International Cooperation on Harmonization of Technical Requirements for Registration of Veterinary Medicinal Products (VICH), leading to the implementation of an internationally harmonized plan for a pharmaceutical quality system based on an integrated approach to risk management and science;

FDA’s decision to seek membership in the Pharmaceutical Inspection Cooperation Scheme–a cooperative agreement among national health regulatory authorities whose purpose includes leading international development, implementation, and maintenance of harmonized CGMP standards and Quality Systems of world-wide pharmaceutical inspectorates.

In addition, the following accomplishments underscore the agency’s commitment to realizing the specific goals of this initiative:

A proposed rule amending Part 11, Electronic Records, Electronic Signatures ¿ Scope and Application is expected to be published for public comment in 2005;

A draft guidance on the use of computerized systems in clinical trials, once finalized, will replace the guidance of the same name issued in April 1999;

The implementation of a technical dispute resolution process for CGMP disputes;

The upcoming finalization of guidance on preparation and use of a comparability protocol for assessing chemistry, manufacturing and control changes to chemical entities, protein drug products and biological products;

Improved integration of the preapproval and CGMP inspection programs through training, certification, and Center detail opportunities for the 26 candidates, who have just completed their first level of training, chosen for the Pharmaceutical Inspectorate;

The implementation of a revised Charter by the Team Biologics Operations Group that adopts a quality systems management framework, improves processes for communication and coordination between headquarters and the district offices, and further integrates product specialists into the program.

Making improvements in the way we regulate pharmaceutical manufacturing and product quality is necessary to require the use of the best scientific data available, to develop quality standards, and to use efficient systems and practices that will provide clear and consistent decisions and communications for the regulated industry and the American public.

The progress that is being made reflects the agency’s commitment to the consistent adoption of risk management principles and a strong, robust inspection and enforcement program centered on the protection of the public health of all Americans.

More information on this major initiative, as well as the final report, is available online at http://www.fda.gov/cder/gmp/gmp2004/GMP_finalreport2004.htm

September 30, 2004 – JMAR Technologies Inc.’s systems division has received an additional $2.1 million in funding from the US government Naval Air Warfare Center to procure sub-100nm feature x-ray masks for next-generation lithography, and to produce Zone Plate optics for x-ray microscopes and x-ray nanoprobes.

The x-ray masks developed through this program will be used to demonstrate fabrication of high-density CRAM using x-ray lithography with 35-50nm contact holes for high-priority military and space applications, said the company. The x-ray masks will also produce x-ray optical elements known as “Zone Plates” which carry out the same functions as lenses for visual wavelength light, and are key components of x-ray microscopes and x-ray nanoprobe tools.

September 30, 2004 – DuPont Electronic Technologies and Cheil Industries Inc., part of the Samsung Group, have signed a 50/50 joint venture agreement, pending local and government approvals, to establish SD Flex Co. LLC to manufacture DuPont’s Pyralux adhesiveless, flexible copper clad laminate, said a DuPont release.

This laminate is instrumental in enabling advanced functionality and performance in displays, cell phones, personal digital assistants and other electronic devices.

The manufacturing facility for SD Flex Co. will be constructed at Cheil’s existing site in Gumi, Korea. The first manufacturing line within the new facility is expected to be operational in 3Q05, with an initial capacity of 100,000 sq m/month, and will be expanded to keep pace with market demand. SD Flex Co. will focus on serving primarily the Korean market.

Cheil Industries Inc. was established in 1954 as a founding member of the Samsung Group, and diversified into the electronic chemical materials business in 1996, when it entered the epoxy molding compounds manufacturing business.

Amkor revises Q3 outlook


September 30, 2004

Amkor expects gross margin for the third quarter to be around 17% compared with prior guidance of around 19%. The net loss for the third quarter is expected to be approximately $0.13 cents per diluted share, compared with prior guidance of a net loss of $0.07 to $0.09.

(October 1, 2004) Framingham, Mass.&#8212DAFCA Inc., a provider of electronic design automation (EDA) software tools that enable rapid debug and faster time-to-volume of complex SoCs, announces that the company has been awarded an Advanced Technology Program (ATP) grant totaling $1.9 million from the National Institute of Standards and Technology (NIST), a division of the U.S. Department of Commerce. The grant will fund a three-year research program that aims to extend applicability of their reconfigurable infrastructure platform for system-on-chip (SoC) devices.

September 30, 2004 – The Interuniversities Microelectronics Center (IMEC) has launched a new program to find ways nanotechnology can replace and/or extend the life of advanced CMOS manufacturing technologies. The European research consortium’s new industrial affiliation program will seek alternatives to scaling in order to reduce device dimensions, as well as investigate “disruptive” technologies for semiconductor manufacturing processes.

Areas of research will include using semiconducting wires, fabricated as vertical-pillar structures, between metal layers in back-end-of-line processes–the wires’ 20-100nm dimensions “match perfectly with state-of-the-art optical lithography,” IMEC stated. Also studied will be variation in diameter and structure of carbon nanotubes, and exploring opportunities and identifying roadblocks in implementing spintronics in combination with silicon technology.

IMEC added it also will develop metrology guidelines and provide theoretical quantitative models to describe newly observed phenomena in nanoelectronics. It did not offer a timeline for the projects, or indicate any funding amounts to support the research.

Nanocyl raises $3.7 million


September 30, 2004

Sept. 30, 2004 – Nanocyl S.A., a Sambreville, Belgium-based producer of carbon nanotubes, announced it has raised $3.7-million in equity backing and also secured a pair of new loans.

New investors CNP, SRIW, Compagnie du Bois Sauvage and other unnamed parties participated in the oversubscribed round, according to Dominique Jozeau, Nanocyl’s chief executive. The company also recently secured a $1.9-million loan from a regional government and a $1.1-million bank loan.

Jozeau said the company aims to invest over $6.2 million in research and development as well as equipment, including a new synthesis reactor, before the end of 2006. The company’s initial market is displays and it is now also working on polymer additives and textile fibers.

Nanocyl was recently awarded the 2004 Frost & Sullivan entrepreneurial company award for its business plan and marketing strategy. The company was founded in 2002 and currently employs 12 people.

PITTSBURGH, Penn., Sept. 30, 2004 – MEMS industry leaders say interest is growing in sensors and other microsystems, and that hurdles to broader market acceptance include myriad approaches to proving reliability and making devices.

The two issues were discussed Wednesday at METRIC, a two-day annual meeting of the MEMS Industry Group (MIG) held in Pittsburgh. Standards and reliability have been perennial topics at METRIC, which invites more than 100 industry representatives in an effort to boost commercialization.

“In MEMS, a lot of us have our own technology — our edge is our technology,” said Clark Nguyen, founder of Discera Inc. and microsystems program manager for the Defense Advanced Research Projects Agency. “To grow, we have to let go of some of that. … Maybe it’s four common technologies everyone accepts.”

Results from METRIC, or MEMS Technology Roadmap and Industry Congress, will be published in MIG’s 2005 industry report. The document also will include a survey and additional research.

AdvantaPure is pleased to announce its International Distribution Network, offering customers in North and South America, Europe, Asia, and Australia quick access to the company’s products. The Network allows nearly worldwide coverage of AdvantaPure’s sanitary tubing, hose, fittings, and assemblies for markets such as pharmaceutical, biomedical, food, beverage, dairy, cosmetic, chemical, and others involving high purity applications.

“It’s exciting to be able to offer our products on an international basis,” says John Stover, Director of Sales. “Customers can get the hose they need more quickly and at less shipping expense and travel time. The Network also speeds worldwide introduction of new products, such as Hose Track, our Hose Lifecycle Analysis System.”

AdvantaPure distributors included in the Network are found in the United States and Puerto Rico, Canada, Brazil, Belgium, Sweden, Finland, Japan, Korea, and Malaysia. Additional distributors are continually researched and added to the Network to enhance worldwide coverage.

Distributor selection is based on a number of factors including current market knowledge and reach, staff, length of time in business, other product lines carried, warehouse size, hose assembly capabilities, geographic coverage area, and other branch locations. Chosen distributors receive in-depth training, sales and marketing materials, and attentive service from knowledgeable AdvantaPure team members.

September 29, 2004 – Hitachi Ltd. plans to build another power semiconductor plant in Japan and boost production of the devices by 180%, according to the Asia Pulse Pte Ltd. The plant is scheduled to be operational in October 2005.

The plant will be built at the company’s existing plant site in the city of Hitachi, Ibaraki Prefecture, at a cost of 2 billion yen (US$18,000). Construction is slated to begin in December. The plant is expected to have floor space of about 3000 sq. m., of which cleanroom facilities will likely occupy 2400 sq. m. The plant is scheduled to begin fabricating 125mm wafers in October 2005. The production will be later shifted to 150mm wafers.

The addition of the plant is expected to increase Hitachi’s monthly power semiconductor production from the current level of 5000 150mm equivalent wafers to 7000 in FY06. The company plans to eventually boost the figure to 14,000 150mm equivalent wafers, up 180% from the current level.

Hitachi’s power semiconductor sales stand at slightly less than 20 billion yen. The bulk of the sales are related to air conditioner motors and rail cars, but the company hopes to strengthen sales of the parts for automobiles and flat-panel televisions following the addition of the plant.