Category Archives: Wafer Level Packaging

June 21, 2011 — The JEDEC Solid State Technology Association published a significant revision to JESD9B, Inspection Criteria for Microelectronic Packages and Covers.

JEDEC standard JESD9B allows users to verify quality and requirements of microelectronic packages and covers (lids) on hybrid microelectronic circuits/microcircuits. Package and microcircuit manufacturers implement the standard during incoming inspection of package components through final package inspection.

Metal and ceramic package manufacturers, hybrid/microcircuit/semiconductor manufacturers, and space/aerospace/military and commercial users provided user failure mode histories for the updated standard criteria. New criterion were added and old ones updated based on these data points. The revision aims to increase quality while trimming out unneccessary points. It includes clear and easy-to-interpret color photos or diagrams for every condition listed.

The JC-13.5 Task Group 134 updated the standard. The revised standard may be downloaded free of charge from JEDEC

June 9, 2011, updated June 21, 2011 – Marketwire — Wentworth Laboratories, Inc., probe card and semiconductor probing equipment manufacturer, unveiled the AccumaxDirect premier vertical probe card for "severe test parameters" in high-volume flip chip/C4 test.

AccumaxDirect handles:

  • high density pin counts to 20,000 bumps/pillars,
  • high current: 1amp continuously for up to 2min while probing at 130

June 20, 2011 – Marketwire — Technic Inc. debuted Pallaspeed Pd/Ni NFA, a production-proven sulfate palladium nickel process that produces low-stress ductile deposits over a wide current density range, for structures like semiconductor package leadframes.

The Pallaspeed Pd/Ni NFA process eliminates free ammonia, improving worker and environmental safety (environment, health and safety, EHS) by preventing harmful fumes. The process is also chloride free, which helps maintain stainless steel equipment without corrosion. The pH of Pallaspeed Pd/Ni NFA is more stable than conventional Pd/Ni processes, reducing the need for frequent ammonia additions.

The Pallaspeed Pd/Ni NFA process produces micro-crack-free deposits at thicknesses up to 2.5um with excellent adhesion, according to Technic. The deposits pass both the hydrochloric and sulfurous acid porosity tests commonly used in the electronics industry.

This process is available globally under either the "NFA" designation in North America or the Pallaspeed Pd/Ni LA designation in Asia and Europe.

Technic Inc. supplies specialty chemicals, custom finishing equipment, engineered powders, and analytical control systems to electronic component, PCB, semiconductor, photovoltaic, and other industries. For information, go to www.technic.com

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June 15, 2011 — Singapore’s Institute of Microelectronics (IME), a research institute of the Agency for Science, Technology and Research (A*STAR) launched its eleventh Electronic Packaging Research Consortium (EPRC11) to address various technology challenges in advanced semiconductor packaging.

IME initiated the first EPRC in 1996. The resource and cost-sharing platform shares R&D among local enterprises and multi-national companies. This cycle of electronics packaging R&D will keep "smaller and smarter devices" in mind on 4 projects over 18 months.

The consortium will tackle:

  • Multiple Chip Embedded Wafer Level Packaging (WLP): Confronting re-construction process challenges and developing validated numerical models;
  • Through Silicon Via (TSV) Interposers: Exploring design, integration methods, package reliability testing, high aspect-ratio TSV and high density back-end-of-line (BEOL) wiring on multiple heterogeneous chips on a common package platform;
  • Fine Pitch Flip Chip with Cu Pillar: Developing a low-stress copper pillar flip-chip technology on copper low-k chips;
  • High Performance Materials for Advanced Packaging: Investigating high conductive packaging materials to develop new modelling methodologies and processes.

EPRC11 consists of 23 IDM, foundry, assembly & test, and equipment and materials companies:

  • Atotech S.E.A. Pte Ltd,
  • Advanpack Solutions Pte Ltd,
  • ASM Technology Singapore Pte Ltd,
  • Disco Hi-Tec (S) Pte Ltd,
  • Dow Corning Corporation,
  • EV Group (EVG),
  • GLOBALFOUNDRIES Singapore Pte Ltd,
  • Heraeus Materials Singapore Pte Ltd,
  • Hitachi Chemical Co., Ltd,
  • Hisilicon Technologies Co. Ltd,
  • Ibiden Singapore Pte Ltd,
  • Infineon Technologies Asia Pacific Pte Ltd,
  • OM Group Inc,
  • Nissan Chemical Industries, Ltd,
  • NEPES Pte Ltd,
  • NXP Semiconductors,
  • Optitune Pte. Ltd,
  • Rolls-Royce Singapore Pte Ltd,
  • Shanghai Sinyang Semiconductor Materials Co. Ltd,
  • Sekisui Chemical Co. Ltd,
  • Silecs International Pte Ltd,
  • Tokyo Ohka Kogyo Co. Ltd
  • United Test and Assembly Center Ltd (UTAC)
  • A*STAR Institute of High Performance Computing (IHPC).

The Institute of Microelectronics (IME) is a research institute of the Science and Engineering Research Council of the Agency for Science, Technology and Research (A*STAR) in Singapore. Its key research areas are in integrated circuits design, advanced packaging, bioelectronics and medical devices, MEMS, nanoelectronics, and photonics. For more information, visit IME at http://www.ime.a-star.edu.sg. A*STAR is the lead agency for fostering world-class scientific research and talent for a vibrant knowledge-based and innovation-driven Singapore.

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June 15, 2011 — LORD Corporation, thermal management materials, adhesives, coatings and encapsulants supplier, launched the ME-555 underfill encapsulant for semiconductor packaging and assembly. LORD ME-555 is a high-purity, semiconductor-grade epoxy underfill for encapsulating flip chips.

The material was engineered to be lower-cost than competitive underfill materials, the company said in a statement, comparing it to underfills such as Henkel 4526.

The ME-555 is formulated to reduce flip chip die warpage and to withstand overmolding. It can be used under CSP/BGAs and small dies with stand-off heights as small as 25

June 13, 2011 – BUSINESS WIRE — International Rectifier, (IR, NYSE:IRF), power management technology provider, introduced a PQFN 2 x 2mm with <1mm profile package featuring its latest HEXFET MOSFET silicon. The new package is ultra-compact, high density and efficient for lower-power applications such as smart phones, tablet PCs, camcorders, digital still cameras, notebook PCs, servers, and network communications equipment.

The new packages add to IR’s power MOSFET packaging options, miniaturizing form factor with benchmark silicon, said Stéphane Ernoux, director, IR’s Power Management Devices Business Unit, adding that they suit applications with high digital content.

The new PQFN2x2 devices are available in 20, 25, and 30V with standard or logic level gate drive, using IR’s latest low voltage N-Channel and P-Channel silicon technologies to offer very low on-resistance (RDS(on)), and high power density in line with a PQFN3.3×3.3 or PQFN5x6 package.

The PQFN2x2 family includes P-Channel devices optimized for use in the high-side of load switches, providing a simpler drive solution. They are RoHS compliant.
 
International Rectifier (NYSE:IRF) provides power management technology via analog and mixed signal ICs, advanced circuit devices, integrated power systems and components. For more information, go to www.irf.com.

Also read: Power semiconductor packaging drops wire bonding for sintered foil

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June 8, 2011 – PR Newswire — Tektronix Component Solutions purchased 5 Teradyne J750EX semiconductor test systems to screen a wider variety of complex ASICs, increase test capacity, and generate test programs faster.

Tektronix offers test and screening services for high-density and high-speed ASICs and FPGAs for military, commercial aerospace, and space customers. The company will also be able to use the Teradyne systems for memory testing complex digital ICs up to 384 pins. This could include full characterization of off-the-shelf parts at extended temperature ranges, which Tektronix expects to be of use to their "high-performance mil-aero" customers, said Tom Buzak, president, Tektronix Component Solutions, adding that the shorter new test development times should help reduce test costs.

Tektronix Component Solutions’ component screening service is used to test component quality and performance against the manufacturer’s specifications and/or customer’s application performance and reliability criteria. It includes:

  • electrical (surge testing, parametric testing, functional testing, and device characterization);
  • package integrity (highly accelerated stress testing [HAST], particle impact noise detection [PIND], salt fog, thermal shock and temp-cycle, and plastic encapsulated microcircuit [PEM] testing);
  • assembly evaluation (destructive physical analysis [DPA], prohibited materials analysis [PMA], scanning electron microscopy [SEM]and X-Ray);
  • and life-testing (Burn-in, operational life, dynamics, endurance and climatic test).

Tektronix Component Solutions is a microelectronics services provider offering a complete range of custom design, prototyping, manufacturing, and test services to equipment manufacturers. Tektronix Component Solutions can be found on the web at www.component-solutions.tektronix.com/.

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by Dr. Phil Garrou, contributing editor

June 8, 2011 – The major IEEE packaging award, the Field Award, was presented June 2nd at the 2011 Electronic Component Technology Conference (ECTC) in Orlando, FL, to Professor Rao Tummala of Georgia Institute of Technology (GA Tech), industrial researcher and educator for his seminal contributions to microelectronics packaging.

Click to EnlargeThe 2011 IEEE Field Award in Components, Packaging and Manufacturing Technologies recognizes Tummala’s "pioneering and innovative contributions to package integration research, cross-disciplinary education and globalization of electronic packaging."

Prior to joining GA Tech, he had a 25-year career at IBM pioneering technologies such as low-temperature, co-fired ceramics (LTCC) and polyimide-copper thin-film interconnections. His technology developments resulted in IBMs first 100-chip multichip module.

Tummala, currently director of Georgia Tech’s 3D Systems Packaging Research Center, has provided national leadership in making packaging an acceptable "academic subject " by developing courses, curricula, textbooks, and degrees. His 1989 "Microelectronics Packaging Handbook" introduced packaging to the academic community and his 1997 three volume update still serves as the "packaging bible" to practitioners. While at Georgia Tech he introduced and developed the concept of system-on-package (SOP).

Other IEEE ECTC award recipients include:

2011 IEEE CPMT Outstanding Sustained Technical Contribution Award:
John Lau, Industrial Technology Research Institute, Taiwan
For a decades-long record of developing and communicating packaging platform, material and process advancements through research and development leadership, publications and professional training.

2011 IEEE CPMT Exceptional Technical Achievement Award
Xuejun Fan, Lamar University, USA
For contributions in the area of modeling and characterization of moisture-related reliability in IC packaging, including model development, validation, numerical implementation, test methodology development and design.

2011 IEEE CPMT Electronics Manufacturing Technology Award
Mark Brillhart, Cisco, USA
For developing manufacturing technologies and industry supply chain capabilities in the areas of high-performance ASIC packaging, system in package, 3D and wafer-level packaging of high-speed memory and optics, and advanced coreless organic substrates for high-reliability networking products.